Chapter 4 Common Test Equipment
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4-1 UNCLASSIFIED 4 COMMON TEST EQUIPMENT LEARNING OBJECTIVES
Upon completing this chapter, you should be able to:
1. Describe the proper operating procedures for using the multimeter. 2. Describe the proper operating procedures for using the digital multimeter. 3. Describe the proper operating procedures for using the differential voltmeter. 4. Describe the proper operation of the transistor tester. 5. Describe the proper procedure for using the RCL bridge to measure resistance, capacitance, and inductance.
4.1 INTRODUCTION In the previous chapters, you have learned how to use some basic and miscellaneous measuring instruments to perform required maintenance and upkeep of electronic systems and components. You were also introduced to the construction and operation of basic meter movements in test equipment. This chapter will introduce you to some of the testing instruments commonly used in the Navy today.
4.2 MULTIMETERS During troubleshooting, you will often be required to measure voltage, current, and resistance. Rather than using three or more separate meters for these measurements, you can use the MULTIMETER. The multimeter contains circuitry that allows it to be used as a voltmeter, an ammeter, or an ohmmeter. A multimeter is often called a VOLT-OHM- MILLIAMMETER (VOM).
One of the greatest advantages of a VOM is that no external power source is required for its operation; therefore, no warm-up is necessary. Other advantages are its portability, versatility, and freedom from calibration errors caused by aging tubes, line voltage variations, and so forth.
Q-1. What is one of the greatest advantages of a VOM? Two disadvantages are that (1) the VOM tends to "load" the circuit under test, and (2) the meter movement is easily damaged as a result of improper testing procedures.
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4-2 UNCLASSIFIED CAUTION
Never press down on or place any object on the glass face of any multimeter. This can disable the meter movement from operating properly or cause damage.
4.2.1 Measuring Resistance, Voltage, and Current with a Vom In the discussion that follows, you will become familiar with the operation and use of the multimeter in measuring resistance, voltage, and current.
The meter selected for this discussion is the Simpson 260 multimeter, as shown in figure 4-1. The Simpson 260 is a typical VOM used in the Navy today.
Figure 4-1 Simpson 260 Series 6XLP Volt-Ohm-Milliammeter (VOM)
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4-3 UNCLASSIFIED The multimeter has two selector switches. The switch on the lower left is the function switch, and the one in the lower center is the range switch. The function switch selects the type of current you will be measuring (+dc, −dc, or ac). The range switch is a 12- position switch that selects the range of ohmmeter, voltmeter, or milliammeter measurements you will make.
The multimeter is equipped with a pair of test leads; red is the positive lead and black is the negative, or common, lead. Eight jacks are located on the lower part of the front panel. To prepare the meter for use, simply insert the test leads into the proper jacks to obtain the circuit and range desired for each application. In most applications, the black lead will be inserted into the jack marked at the lower left with a negative sign (−) or with the word COMMON.
4.2.1.1 Measuring Resistance Before proceeding, you should be aware of the following important safety precaution that must be observed when using the ohmmeter function of a VOM:
CAUTION
Never connect an ohmmeter to a "hot" (energized) circuit. Be sure that no power is applied and that all capacitors are discharged.
Q-2. Before you connect a VOM in a circuit for an ohmmeter reading, in what condition must the circuit be? The internal components of the multimeter use very little current and are protected from damage by an overload protection circuit (fuse or circuit breaker). However, damage may still occur if you neglect the safety precaution in the CAUTION instructions above.
Because no external power is applied to the component being tested in a resistance check, a logical question you may ask is, Where does the power for deflection of the ohmmeter come from? The multimeter contains its own two-battery power supply inside the case. The resistive components inside the multimeter are of such values that when the leads are connected together (no resistance), the meter indicates a full-scale deflection. Because there is no resistance between the shorted leads, full-scale deflection represents zero resistance.
Before making a measurement, you must zero the ohmmeter to ensure accurate readings. This is accomplished by shorting the leads together and adjusting the OHMS ADJ control so that the pointer is pointing directly at the zero mark on the OHMS scale. The ZERO OHMS control is continuously variable and is used to adjust the meter circuit sensitivity to compensate for battery aging in the ohmmeter circuits.
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4-4 UNCLASSIFIED An important point to remember when you are making an accurate resistance measurement is to "zero" the meter each time you select a new range. If this is not done, the readings you obtain will probably be incorrect.
When making a resistance measurement on a resistor, you must give the following considerations to the resistor being tested:
• The resistor must be electrically isolated. In some instances, a soldered connection will have to be disconnected to isolate the resistor. Generally, isolating one side of the resistor is satisfactory for you to make an accurate reading. • The meter leads must make good electrical contact with the resistor leads. Points of contact should be checked for dirt, grease, varnish, paint or any other material that may affect current flow. • Touch only the insulated portions of the test leads. Your body has a certain amount of resistance, which the ohmmeter will measure if you touch the uninsulated portions of the leads.
Figure 4-2 is a functional block diagram of the ohmmeter circuit in a VOM. The proper method of checking a resistor is to connect the red lead to one end of the resistor and the black lead to the other end of the resistor.
Because zero resistance causes full-scale deflection, you should realize that the deflection of the meter is inversely proportional to the resistance being tested; that is, for a small resistance value, the deflection will be nearly full scale; and for a large resistance value, the deflection will be considerably less. This means that the left portion of the OHMS scale represents high resistance; the right side of the scale represents low resistance. Zero resistance (a short circuit) is indicated on the extreme right side of the scale; infinite resistance (an open circuit) is located on the extreme left side of the scale.
Figure 4-2 Functional block diagram of an ohmmeter circuit
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4-5 UNCLASSIFIED Notice that you read the OHMS scale on the multimeter from RIGHT to LEFT. For example, the pointer of the multimeter in figure 4-3 indicates 8.0 ohms. To determine the actual value of a resistor, multiply the reading on the meter scale by the range switch setting (R × 1, R × 100, or R × 10,000).
Q-3. When taking resistance readings with a VOM, you will obtain the most accurate readings at or near what part of the scale? To explain the relationship between the meter readings and the range switch setting, let’s use an example. Suppose you have a 2,400-ohm resistor, which you have identified by the resistor color code. With the range switch in the R × 1 position, you connect the meter across the resistor. The meter point then deflects between 200 and the point labeled with the infinity symbol (∞) on the extreme left side of the scale. Because the R × 1 range is selected, you multiply the reading by 1. Obviously, the scale reading is not accurate enough. Therefore, you move the range selector switch to the next higher scale position (R × 100) to obtain a more easily read value.
Figure 4-3 Ohmmeter scale
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4-6 UNCLASSIFIED In the R × 100 position, you again zero the meter. This time, the pointer moves to the 24 mark on the scale. Because the R × 100 scale is selected, the reading is multiplied by 100. This gives a more accurate reading of 2,400 ohms (24 times 100).
If you position the range switch to the R × 10,000 scale, accuracy decreases. The most accurate readings are obtained at or near midscale. Other VOM instruments have ranges with other settings, such as R × 10, R × 100, or R × 1,000, to make it easier to make such readings.
Another thing to remember when you are measuring resistance is the tolerance of the resistor. If the tolerance of the resistor in the preceding example is 10 percent, we would expect a reading between approximately 2,160 and 2,640 ohms. If the reading is not within these limits, the resistor has probably changed value and should be discarded.
An open resistor will indicate no deflection on the meter. A shorted resistor causes full- scale deflection to the right on the lowest range scale, such as if the leads were shorted together.
4.2.1.2 Measuring dc Voltages You set the multimeter to operate as a dc voltmeter by placing the function switch in either of two positions: +DC or −DC. The meter leads, as in the case of the ohmmeter function, must be connected to the proper meter jacks. When you measure dc voltages, be sure the red lead is the positive lead and the black lead is the negative, or common, lead. View A of figure 4-4 is a functional block diagram of dc voltage circuits in a multimeter. View B shows the jacks and switch positions for measuring dc voltages.
When the meter is connected in a circuit, it becomes a circuit component. Because all meters have some resistance, they alter the circuit by changing the current. The resistance presented by the voltmeter depends on the amount of voltage being measured and the position of the function switch.
Some multimeters use a 20,000 ohms-per-volt meter sensitivity for measuring dc voltage and a 5,000 ohms-per-volt sensitivity for measuring ac voltage. The higher the meter resistance, the less it will load the circuit. The idea is to keep circuit loading to an absolute minimum so that the circuit under test is unaffected by the meter. In this way, you can get a clearer picture of what the circuit malfunction is, not the effect of the meter on the circuit.
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Again, refer to figure 4-4. With the function switch set to either +DC or −DC, let’s consider the effect of the range switch on the meter scale to be used. When measuring dc voltages, you have eight voltage ranges available: .25V, 2.5V, 10V, 50V, 250V, and 500V (1- and 1,000-volt special application plug-ins are also available). The setting of the range switch determines the maximum value represented on the meter. When measuring dc voltages, use the scale marked DC (figure 4-3). The last number at the extreme right side of the DC scale indicates the maximum value of the range being used. When the range switch is in the 2.5V position, the scale represents a maximum of 2.5 volts.
To simplify the relationship between the digits on the meter scale and the setting of the range switch, always use the multiple of the full-scale-deflection digits on the meter face that correspond to the numbers of the range switch. For example, use the 250 scale for the 250MV jack, 2.5V, and 250V ranges; the 50 on the scale for 50V and 500V ranges; and the 10 on the scale for the 10V and 1,000V ranges.
For explanation purposes, let’s assume you wish to measure 30 volts dc. In this case, select the next higher range position, 50V. When you place the range switch to the 50V position (as shown in view B of figure 4-4), the meter pointer should rise from a little more than midscale to 30, which represents 30 volts dc.
Figure 4-4 Functional block diagram of dc voltage circuits
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4-8 UNCLASSIFIED When measuring a known dc voltage, position the range switch to a setting that will cause approximately midscale deflection. Readings taken near the center of the scale are the most accurate. When measuring an unknown dc voltage, always begin on the highest voltage range. Using the range switch, work down to an appropriate range. If the meter pointer moves to the left, you should reverse the polarity of the function switch.
CAUTION
Always check the polarity before connecting the meter.
Q-4. Besides setting up the meter for expected voltage ranges, what must be strictly observed when taking dc voltage readings? Now let’s discuss how you take a voltage measurement on a component within a circuit. As an example, let’s measure the voltage drop across the resistor shown in figure 4-5.
When measuring a dc voltage drop across a component in a circuit, you must connect the voltmeter in parallel with the component. As you can see in figure 4-5, the positive (red) lead is connected to the positive side of the resistor, and the negative (black) lead is connected to the negative side. A voltage reading is obtained on the meter when current flows through the resistor.
Some voltmeter readings will require the use of a ground as a reference point. Under these conditions, one voltmeter lead is connected to the equipment ground, and the other lead is connected to the test point where voltage is to be measured. Be sure to observe polarity.
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Figure 4-5 Measuring the voltage drop of a resistor
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4-10 UNCLASSIFIED 4.2.1.3 Measuring ac Voltages To measure ac voltages, you must set the function switch to the AC position. The same procedure used to measure dc voltages applies, except that in reading the voltage, you use the AC volts scale (the polarity of the test leads is not important). When measuring very low or high frequencies of ac voltages, you should be aware that the multimeter has a tendency to be inaccurate. View A of figure 4-6 is a functional block diagram of the ac and output voltage circuits in the multimeter. View B shows the jacks and switch positions used to measure ac voltages.
Figure 4-6 Functional block diagram of ac and output voltage circuits
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4-11 UNCLASSIFIED 4.2.1.4 Measuring Output Voltages You will often measure the ac component of an output voltage where both ac and dc voltage levels exist. This occurs primarily in amplifier circuits.
The multimeter has a 0.1-microfarad, 400-volt blocking capacitor in series with the OUTPUT jack. The capacitor blocks the dc component of the current in the circuit under test, but allows the ac component to pass on to the indicating circuits.
CAUTION
When using OUTPUT, do not attempt to use the meter in a circuit in which the dc voltage component exceeds the 400-volt rating of the blocking capacitor.
To use the multimeter to measure output voltage, you must follow these steps:
1. Set the function switch to AC.
2. Plug the black test lead into the COMMON jack and the red test lead into the OUTPUT jack.
3. Set the range switch at the appropriate range position, marked as 2.5V, 10V, 50V, or 250V.
4. Connect the test leads to the component being measured with the black test lead to the negative side of the component.
5. Turn on the power in the test circuit. Read the output voltage on the appropriate ac voltage scale. For the 2.5V range, read the value directly on the scale marked 2.5. For the 10V, 50V, or 250V range, use the red scale marked AC and read the black figures immediately above the scale.
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4-12 UNCLASSIFIED 4.2.1.5 Measuring Current The multimeter can function as an ammeter to measure current flow.
CAUTION
When using the multimeter as a current-indicating instrument, NEVER connect the test leads directly across a voltage. ALWAYS connect the instrument in series with the load.
To use the multimeter as an ammeter, you must take the following steps:
1. Set the function switch at +DC (assuming the current to be positive).
2. Plug the black test lead in the COMMON jack and the red test lead into the + jack.
3. Set the range switch at one of the five ampere-range positions.
4. Ensure the equipment is OFF and then physically open the circuit in which the current is being measured.
5. Connect the VOM in series with the circuit, ensuring that proper polarity is observed when making this connection.
6. Turn the equipment ON and then read the current on the DC scale. (This is the same scale used to measure dc voltages.)
The setting of the range switch determines the maximum value represented by the DC scale. Always use the range scale that corresponds to the range switch setting.
CAUTION
Never attempt to measure currents greater than the setting of the range switch. Increase the range with a shunt, if necessary, but do not exceed the marked current.
When measuring unknown currents, follow the same procedures as when measuring voltages. Always start with the highest range available and work down. Use the range that gives approximately half-scale deflection. If this procedure isn’t followed, the meter could be burned out.
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4-13 UNCLASSIFIED Figure 4-7 is a functional block diagram of the dc current circuits in a multimeter.
4.2.1.6 Accessories A dc high-voltage probe is available for use with the multimeter. The probe extends the range of the multimeter in a safe and convenient manner. It is primarily used to measure high-voltage, low-power, dc-current sources, such as the anode supplies in television receivers and other cathode-ray tube circuitry.
CAUTION
Do not use this probe on electrical equipment that can deliver high power under short-circuit conditions, such as from a large dc motor-generator set.
Also available is an ac high-voltage probe. The 10,000-volt ac probe is similar to the high-voltage dc probe with the following exceptions:
• The ac high-voltage probe is designed primarily to extend the range of a 5,000- ohms-per-volt VOM.
• The probe is used with the VOM in the 10V AC position.
• You take readings on the 0-10V AC scale and multiply by 1,000.
Figure 4-7 Functional block diagram of dc current circuits
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4-14 UNCLASSIFIED 4.2.2 Electronic Digital Multimeter As you studied in chapter 3 (externally excited meters), placing a meter into a circuit causes energy to be taken from the circuit. The amount of energy taken depends on the sensitivity of the meter. In some cases, this energy loss cannot be tolerated. For example, in extremely sensitive circuits, such as oscillator grid circuits and automatic volume control circuits, degradation of normal circuit operation will occur. This often results in failure to obtain a usable indication of the fault. The use of electronic multimeters is practical in these sensitive electronic circuits. The higher the input impedance of a meter, the less the loading effect and the more accurate the measurements taken. Electronic multimeters have considerably greater input impedances than do nonelectronic multimeters.
One example of a typical electronic multimeter in use within the Navy is the electronic Model 8000A Digital Multimeter. Most electronic digital multimeters overcome the disadvantage of requiring a continuous external power source by combining an external ac source with an internal rechargeable battery. Another advantage of this meter is that it can be read directly and does not use a scale. Figure 4-8 shows the model 8000A multimeter.
Figure 4-8 Digital voltmeter 8000A operating features
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4-15 UNCLASSIFIED 4.2.2.1 Operating Features The locations of all controls, connectors, and indicators are shown in figure 4-8. The INPUT terminals, located on the left-hand side of the meter face, provide input connections for voltage or resistance (V-?) and milliampere current (MA) measurements with respect to the common terminal. The readout section, located across the upper half of the meter face, contains light-emitting diode (LED) indicators. They display the measured input and polarity signs for dc measurements. The POWER switch, located on the lower right-hand side of the meter face, is a push-button switch used to energize the instrument. The RANGE switches, located on the lower, middle, right-hand portion of the meter face, select the voltage (200 millivolts, 2, 20, 200, or 1,200 volts), current (200 microamperes, 2, 200, or 2,000 milliamperes), and resistance (200 ohms, 2, 20, 200, or 2,000 kilohms) ranges. The FUNCTION switches, located on the lower, middle, left-hand portion of the meter face, select the voltage, current, or resistance modes. The MA input terminal is also a fuse holder for the current protection fuse.
4.2.2.2 Internal Battery Models Power is supplied by internal rechargeable batteries that allow the instrument to operate for at least 8 hours. Recharging the batteries is accomplished by switching the POWER switch to OFF and connecting the instrument to an ac power line. You can use the instrument when recharging the batteries on ac power, but the recharging time will be extended.
Q-5. Power for the electronic digital multimeter is normally supplied by what internal power source? 4.2.2.3 Overload Protection An overload condition is indicated by the simultaneous flashing of the display readouts. The dc voltage function can withstand up to 1,200 volts dc or 1,200 volts root-mean- square (rms) on any range.
Q-6. How is an overload condition indicated by the electronic digital multimeter? The ac voltage function can sustain up to 1,200 volts rms on the 20-, 200-, and 1,200-volt ranges and 500 volts rms on the 200-millivolt and 2-volt ranges. The current input fuse is protected above 2 amperes rms. Protection for the resistance function is to 130 volts rms in the 200-ohm and 2-kilohm ranges, and 250 volts rms in the 20-kilohm through 20- megohm ranges.
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4-16 UNCLASSIFIED 4.2.2.4 Basic Digital Multimeter Measurement Table 4-1 lists the proper function push buttons, range push buttons, and input terminal connections for performing specific measurements with the model 8000A.
Table 4-1 Basic Measurement Instructions MEASUREMENT FUNCTION RANGE INPUT CONNECTION MAXIMUM OVERLOAD REMARKS DC Volts DCV 200MV, 2, 20, 200, or 1200V V – Ω and COMMON 1200V dc or 1200V rms (sinusoidal) Auto-polarity DC Milliamperes DC MA 200μA, 2, 20, or 2000MA MA and COMMON 2A (fuse protected)
AC Volts ACV 200MV, 2, 20, 200, or 1200V V – Ω and COMMON 1200V rms (sinusoidal), not to exceed 107 V-Hz on 20, 200, 1200V ranges. 500V rms (sinusoidal) on 200mV and 2V ranges
AC Milliamperes AC MA 200μA, 2, 20, or 2000MA MA and COMMON 2A (fuse protected)
Kilohms KΩ 200Ω, 2, 20, 200, or 2000KΩ V – Ω and COMMON 130V rms, 200Ω and 2KΩ ranges. 250V rms, 20kΩ thru 2000kΩ ranges.
Megohms 20MΩ Any V – Ω and COMMON 250V rms Ranges switches non- functional
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4-17 UNCLASSIFIED 4.2.2.5 Block Diagram Analysis Figure 4-9 is a block diagram of an electronic digital multimeter. Note that the block diagram divides the instrument into three major sections: the SIGNAL CONDITIONING section, the ANALOG-TODIGITAL CONVERTER section, and the DISPLAY section.
The signal conditioning section provides a dc analog voltage, characteristic of the applied input, to the analog-to-digital converter section. This task is accomplished by the input voltage divider, current shunts, ac converter, active filter, and associated switching.
The analog-to-digital (a/d) converter section changes the dc output voltage from the signal conditioning section to digital information. The a/d converter uses a voltage-to- frequency conversion technique. A dc voltage at the input of the a/d converter is changed to a frequency by the analog integrated circuit (ic). This frequency is characteristic of the magnitude and polarity of the dc input voltage. Counting of the output frequency from the analog ic is accomplished by the digital ic. The resulting count is transferred in binary format to the display section. (Binary number systems are covered in NEETS, Module 13, Introduction to Number Systems, Boolean Algebra, and Logic Circuits.)
The display section takes the digital (binary) information from the a/d converter section, decodes it, and visually displays it. The decoded digital information is displayed on numerical LED readouts.
Figure 4-9 Model 8000A block diagram
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4-18 UNCLASSIFIED Q-7. In an electronic digital multimeter, the digital information is displayed by what type of numerical readouts? 4.2.2.6 Accessories Several accessories are available for use with the electronic digital multimeter. One accessory is the test lead kit, shown in figure 4-10. The kit contains two color-coded test leads with threaded adapters. These adapters attach to banana plugs, pin tips, test prod tips, alligator clips, and binding post lugs.
Figure 4-10 Test lead kit
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4-19 UNCLASSIFIED Figure 4-11 shows a high-current probe. This probe extends the ac current measurement capability from 2 to 600 amperes at frequencies up to 400 hertz.
Figure 4-12 shows a high-voltage probe. The probe extends the dc voltage range to 30 kilovolts.
Figure 4-11 Ac high-current probe Figure 4-12 High-voltage probe
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4-20 UNCLASSIFIED Figure 4-13 shows a high-frequency probe, which allows measurements over a frequency range of 10 kilohertz to 500 megahertz.
Figure 4-13 High-frequency probe
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4-21 UNCLASSIFIED 4.3 AC/DC DIFFERENTIAL VOLTMETER The DIFFERENTIAL VOLTMETER provides extremely accurate voltage measurements and is a highly reliable piece of precision test equipment. Its general function is to compare an unknown voltage with a known internal reference voltage and to indicate the difference in their values. The differential voltmeter in common use in the Navy today is the model 893A (figure 4-14).
Q-8. What is the general function of the differential voltmeter? The differential voltmeter can be used as a conventional TRANSISTORIZED ELECTRONIC VOLTMETER (TVM) and a DIFFERENTIAL NULL VOLTMETER. It can also be used to measure variations of a voltage near some known value (NULL DETECTOR), high resistance values (MEGGOMETER), and for dBm measurements.
Figure 4-14 Ac/dc differential voltmeter
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4-22 UNCLASSIFIED 4.3.1 Meter Design Characteristics The differential voltmeter is a solid-state instrument that provides the capability of making dc voltage measurements from +/− 10 microvolts to +/− 1,100 volts. Ac voltages from 0.001 to 1,100 volts can be measured over a frequency range from 5 hertz to 100 kilohertz. Both of these measurements can be made without concern for loading the circuit. The differential voltmeter has four voltage readout dials that vary the resistance of the divider assembly as described above.
The differential voltmeter uses a built-in NULL DETECTOR to measure an unknown voltage. The meter circuitry compares the unknown voltage to a known, adjustable reference voltage supplied by the meter. The reference voltage is provided by a high- voltage dc power supply and decade resistor divider assembly strings that are set by voltage readout dials. In this way, the output from the high-voltage power supply can be precisely divided into increments as small as 10 microvolts. The readout dials are used to adjust the meter pointer to 0 and the unknown voltage is then read from the voltage dials.
A primary feature of the differential voltmeter is that it does not draw current from the unknown source for dc measurements when the measurement is obtained. Therefore, the determination of the unknown dc potential is independent of its source.
4.3.2 Front Panel Controls The front panel of a typical differential voltmeter is shown in figure 4-15. With a few differences, the controls and terminals are similar to those used on other differential voltmeters. The NULL SENSE switch selects the conventional TVM mode of operation and the various full-scale null detector sensitivity ranges when the instrument is operated in the differential mode of operation. The RANGE switch allows selection of the desired input voltage range, positions the readout dial decimal point, and selects the various ranges of the NULL SENSE switch. The readout dials provide a digital readout of the measured voltage when the instrument is in the differential mode.
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4.3.3 Modes of Operation There are two primary modes of operation: the conventional transistorized voltmeter mode and the differential null mode. These modes are described in the next paragraphs.
4.3.3.1 Conventional Transistorized Voltmeter (TVM) Mode When the instrument is used as a conventional transistorized dc voltmeter, the circuitry is connected as shown in figure 4-16. The null detector drives the front panel meter and provides a full-scale meter deflection for any full-scale input. Positive or negative voltage measurements are made by reversing the meter terminals through the contacts of the MODE switch.
Figure 4-15 Controls, terminals, and indicators
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4-24 UNCLASSIFIED 4.3.3.2 Differential Null Mode When the instrument is used as a dc differential voltmeter, the MODE and NULL SENS switches in figure 4-16 are placed to their respective +/− dc and desired full-scale meter sensitivity positions. In this mode of operation, the NULL SENS switch selects a suitable resistance value to determine the full-scale sensitivity of the meter. The dc input voltage applied to the instrument is then compared with the null detector, and any resulting difference is used to drive the meter. The meter terminals can be reversed through the contacts of the MODE switch for +/− dc voltage measurements.
Figure 4-16 Ac/dc differential voltmeter block diagram
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4-25 UNCLASSIFIED 4.3.4 Functional Block Diagram Figure 4-16 is a functional block diagram of a differential voltmeter. The circuitry is made up of a reference supply, a resistive divider, a dc input divider, an ac converter, a null detector, and a meter. The circuitry is interconnected by various switching arrangements when you perform the desired ac or dc conventional or differential voltage measurements.
Placing the MODE switch in figure 4-16 to the AC position connects the instrument circuitry as a conventional transistorized ac voltmeter. A full-scale input voltage at the input terminals of the instrument results in a voltage being applied to the input of the null detector. The null detector drives the front panel meter that indicates the value of the measured ac voltage.
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4-26 UNCLASSIFIED 4.4 TRANSISTOR TESTERS Laboratory transistor test sets are used in experimental work to test characteristics of transistors. For maintenance and repair, however, checking all transistor parameters is not necessary. A check of two or three performance characteristics is usually sufficient to determine whether a transistor needs to be replaced.
Two of the most important parameters used for transistor testing are the transistor CURRENT GAIN (BETA) and the COLLECTOR LEAKAGE or REVERSE CURRENT (ICO). Two other tests that can be accomplished include the electrode resistance and diode measurements. You may want to review NEETS, Module 7, Introduction to Solid- State Devices and Power Supplies, for a review of transistors before continuing this section.
The Semiconductor Test Set AN/USM-206A (figure 4-17) is a rugged, field-type tester designed to test transistors and semiconductor diodes. The set will measure the beta of a transistor, the resistance appearing at the electrodes, and the reverse current of a transistor or semiconductor diode. It will also measure a shorted or open condition of a diode, the forward transconductance of a field-effect transistor, and the condition of its own batteries.
To assure that accurate and useful information is gained from the transistor tester, you should make the following preliminary checks of the tester before testing any transistors:
1. With the POLARITY switch in the OFF position, the meter pointer should indicate exactly zero. (When required, rotate the meter ZERO ADJUST KNOB on the front of the meter to fulfill this requirement.) To prevent battery drain, be sure to leave the POLARITY switch in the OFF position when measurements are not actually being made.
2. Always check the condition of the test set batteries. To make this check, disconnect the test set power cord, place the polarity switch in the PNP position, and place the function switch first to BAT. 1 and then to BAT. 2. In both BAT positions, the meter pointer should move so as to indicate within the red BAT box.
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4.4.1 Beta Measurements If the transistor is to be tested out of the circuit, plug it into the test jack located on the right-hand side below the meter. If the transistor is to be tested in the circuit, at least 300 ohms must exist between EB (emitter to base), C-B (collector to base), and C-E (collector to emitter) for accurate measurement.
Figure 4-17 Semiconductor test set
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4-28 UNCLASSIFIED Initial setting of the test set controls is performed as follows:
1. Set the function switch to BETA.
2. Set the POLARITY switch to PNP or NPN (depending on the type of transistor under test).
3. Set the RANGE switch to X10.
4. Adjust METER ZERO for zero meter indication (transistor disconnected).
5. The POLARITY switch should remain OFF while the transistor is connected to or disconnected from the test set; it should then be set to PNP or NPN, as in step 2 above.
If the beta reading is less than 10, perform the following steps:
1. Reset the RANGE switch to X1 and reset the meter to zero.
2. After connecting the yellow test lead to the emitter, the green test lead to the base, and the blue test lead to the collector, plug the test probe (not shown) into the jack located at the lower right-hand corner of the test set.
3. When testing grounded equipment, unplug the 115-volt line cord and use battery operation. A beta reading is attained by multiplying the meter reading times the RANGE switch setting. Refer to the transistor characteristics book provided with the tester to determine if the reading is normal for the type of transistor under test.
4.4.2 ICO Measurements Adjust the METER ZERO control for a zero meter indication. Plug the transistor to be tested into the jack, or connect the test leads to the device. Set the PNP/NPN switch to correspond with the type of transistor under test. Set the function switch to ICO and the RANGE switch to X0.1, X1.0, or X10, as specified by the transistor data book for allowable leakage. Read leakage on the bottom scale and multiply by the range setting figure as required.
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4-29 UNCLASSIFIED 4.4.3 Electrode Resistance Measurements Connect the in-circuit probe test leads to the transistor with the yellow lead to the emitter, the green lead to the base, and the blue lead to the collector. Set the function switch to the OHMS E-B position and read the resistance between the emitter and base electrode on the center scale of the meter marked OHMS.
To read the resistance between the collector and base and the collector and emitter, set the function switch to OHMS C-B and OHMS C-E, respectively. These in-circuit electrode resistance measurements are used to correctly interpret the in-circuit beta measurements. The accuracy of beta times 1 and 10 range is ±15 percent only when the emitter-to-base load is equal to or greater than 300 ohms.
4.4.4 Diode Measurements Diode in-circuit quality measurements are made by connecting the green test lead to the cathode and the yellow test lead to the anode. Set the function switch to DIODE IN/CKT and the RANGE switch to times 1 position. Ensure that the meter has been properly zeroed on this scale. If the meter reads downscale, reverse the polarity switch. If the meter reads less than midscale, the diode under test is either open or shorted. The related circuit impedance of this test is less than 25 ohms.
4.5 RESISTANCE-CAPACITANCE-INDUCTANCE (RCL) BRIDGES Resistance, capacitance, and inductance can be measured with precise accuracy by alternating-current bridges. These bridges are composed of capacitors, inductors, and resistors in a wide variety of combinations. These bridges operate on the principle of the Wheatstone bridge; that is, an unknown resistance is balanced against known resistances and, after the bridge has been balanced, the unknown resistance is calculated in terms of the known resistance.
The universal Impedance Bridge, Model 250DE (shown in figure 4-18) is used to measure resistance, capacitance, and inductance (RCL) values. It is also used to make other special tests, such as determining the turns ratio of transformers and capacitor quality tests. This instrument is self-contained, except for a source of line power, and has an approximate 500-hour battery life expectancy. It has its own source of 1,000-hertz bridge current with a sensitive bridge balance indicator and an adjustable source of direct current for electrolytic capacitor and resistance testing. The bridge also contains a meter with suitable ranges to test for current leakage on electrolytic capacitors.
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4-30 UNCLASSIFIED
4.5.1 Controls Figure 4-18 is a panel view of the model 250DE bridge switches, dials, controls, and connections. Refer to the figure as we briefly discuss some of the switches and dials below.
• The FUNCTION switch selects the type of bridge circuit that will measure resistance, capacitance, or inductance. • The RANGE switch selects the multiplier for each function. • L-R-C decade dials are a DEKASTAT decade resistor that is the main balancing element of the bridge. The setting of the dials after the bridge is balanced indicates the value of inductance, resistance, or capacitance. • The D-Q dial is used to balance the phase of the capacitance or inductance of the bridge. The setting of the dial after the bridge is balanced indicates the value of dissipation factor (D) or storage factor (Q).
Figure 4-18 Resistance-capacitance-inductance bridge
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4-31 UNCLASSIFIED • The GEN-DET switch selects bridge generator and detector connections, ac or dc, internal or external generator. The switch also connects the internal batteries to the battery test circuit. • The DET GAIN control adjusts the sensitivity of the ac-dc detector and turns on power to the generator.
4.5.2 Connections L, R, and C terminals 1, 2, and 3 are used to connect unknown resistors, inductors, and capacitors to the bridge. Resistors and inductors are connected between terminals 1 and 2, and capacitors are connected between terminals 2 and 3. EXT BIAS terminals are normally connected with a shorting lug. They allow insertion of a dc voltage or current to bias capacitors or inductors. EXT DET connector is a BNC coaxial socket that allows an external detector to be used with the instrument. It is connected to the bridge at ALL TIMES.
EXT D-Q terminals are normally connected with a shorting lug. They allow an external rheostat to extend the range of the D-Q dial. EXT GEN terminals provide a connection to the bridge for an external generator. When the GEN-DET switch is in the AC EXT GEN position, the terminals connect an isolation transformer so that a grounded external generator can be used. When the GEN-DET switch is in the DC EXT GEN position, the terminals are connected directly to the bridge.
4.5.3 Battery The model 250DE bridge has a battery supply consisting of four 1.5 V dc batteries with an expected life of 500 hours. The battery power supply should be checked before each day’s operation. Turn DET GAIN control to 1 and set GEN-DET switch to BATT. TEST (battery test). If the meter deflects beyond the BAT OK mark, the battery is good.
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4-32 UNCLASSIFIED 4.5.4 Resistance Measurements Resistance is usually measured with direct current for maximum accuracy. The model 250DE bridge can be used to measure resistance with alternating current, but external reactance compensation is usually required. On high-resistance ranges, care should be taken to avoid leakage across a resistor under test. Insulation with a resistance of 109 ohms, which is adequate for most purposes, will cause a measurement error of 1 percent if it shunts a 10-megohm resistor. Using the following steps, you will be able to measure dc resistance ONLY:
1. Turn the DET GAIN control to 2.
2. Set the FUNCTION switch to R × 1 or R × 10.
3. Set L-R-C decade dials to 3.000.
4. Connect the unknown resistor to R-L terminals 1 and 2.
5. Set the GEN-DET switch to INT DC.
6. Adjust the RANGE switch for minimum detector deflection.
7. Adjust L-R-C decade dials for null, turning the DET GAIN control clockwise to increase sensitivity as necessary.
8. The measured resistance is the product of the L-R-C decade dial setting times the RANGE and FUNCTION switch settings.
4.5.5 Capacitance Measurements Capacitance is measured in terms of a two-element equivalent circuit consisting of a capacitor in series with a resistor. The internal ac generator and detector of the model 250DE bridge are tuned to 1 kilohertz. Other frequencies can be used, but an external generator and detector are required. The D and Q ranges of the bridge can be extended by use of an external rheostat connected to the terminals provided. The measured capacitance is the product of the L-R-C dial setting times the setting of the RANGE switch. Using the following steps, you can make a standard capacitance measurement:
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4-33 UNCLASSIFIED 1. Turn the DET GAIN control to 1.
2. Set the FUNCTION switch to C, D × 0.1 or D × 0.01 SERIES.
3. Set L-R-C decade dials to 3.000 and D-Q dial to 0.
4. Connect the unknown capacitor to C terminals 2 and 3.
5. Set the GEN DET switch to INT 1 kHz.
6. Adjust the RANGE SWITCH for minimum detector deflection.
7. Adjust L-R-C decade dials and D-Q dial alternately for a minimum meter deflection, turning the DET GAIN control clockwise to increase sensitivity as necessary.
8. The measured capacitance is the product of the L-R-C decade dial settings.
9. The measured dissipation factor (D) is the product of the D-Q setting times the FUNCTION switch setting.
4.5.6 Inductance Measurements Inductance is measured in terms of a two-element equivalent circuit consisting of an inductance either in series or in parallel with a resistance. The internal ac generator and detector of the model 250DE bridge are tuned to 1 kHz. Other frequencies can be used, but like capacitance measurements, an external generator and detector are required. When inductance is being measured in ac or dc, it should be realized that iron-core inductors are sensitive to current variations. Quantitative measurements of dc effects can be made by supplying current to the unknown inductor through the EXT BIAS terminal. Use the following steps to make inductance measurements:
1. Turn the DET GAIN control to 1.
2. Set the FUNCTION switch to L PARALLEL if Q is greater than 10 to L SERIES if Q is less than 10.
3. Set L-R-C decade dials to 3.000 and D-Q dial to maximum.
4. Connect the unknown inductor to the R-L terminals 1 and 2
5. Set the GEN DET switch to INT 1 kHz.
6. Adjust the RANGE switch for minimum detector deflection.
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4-34 UNCLASSIFIED 7. Adjust the L-R-C decade dials and D-Q dial alternately for a minimum meter deflection, turning the DET GAIN control clockwise to increase sensitivity as necessary.
8. The measured inductance is the product of the L-R-C decade dial setting times the RANGE switch setting.
9. The measured storage factor (Q) is read directly from the D-Q dial, inner scale for parallel and outer scale for series inductance.
4.6 SUMMARY The important points of this chapter are summarized in the following paragraphs. You should be familiar with these points before continuing with your studies of test equipment.
A MULTIMETER is a single meter that combines the functions of a dc ammeter, a dc voltmeter, an ac ammeter, an ac voltmeter, and an ohmmeter. Observe the following safety precautions when using a multimeter:
• De-energize and discharge the circuit completely before connecting a multimeter.
• Never apply power to the circuit while you are measuring resistance with an ohmmeter.
• Connect the ammeter in series for current measurements and in parallel for voltage measurements.
• Be certain the multimeter is switched to ac before attempting to measure ac circuits.
• Observe proper dc polarity when measuring dc circuits.
• Always start with the highest voltage or current range.
• Select a final range that allows a reading near the middle of the scale.
• Adjust the "0 ohms" reading after changing resistance ranges and before making a resistance measurement.
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4-35 UNCLASSIFIED An ELECTRONIC DIGITAL MULTIMETER is used in sensitive electronic circuits where only extremely small amounts of energy can be extracted without disturbing the circuits under test, or causing them to be inoperative.
The DIFFERENTIAL VOLTMETER is a precision piece of test equipment used to compare an unknown voltage with an internal reference voltage and to indicate the difference in their values.
A SEMICONDUCTOR TEST SET is used to measure the beta of a transistor, the resistance appearing at the electrodes, and the reverse current of a transistor or semiconductor diode. It also measures a shorted or open condition of a diode, the forward transconductance of a field-effect transistor, and the condition of its own batteries.
Resistance, capacitance, and inductance are measured for precise accuracy by RCL BRIDGES. They are composed of capacitors, inductors, and resistors and operate on the principle of the Wheatstone bridge.
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4-36 UNCLASSIFIED ANSWERS TO QUESTIONS Q1. THROUGH Q8.
A-1. No external power source is required.
A-2. De-energized.
A-3. Midscale.
A-4. Polarity.
A-5. Rechargeable batteries.
A-6. Simultaneous flashing of display readouts.
A-7. Light-emitting diodes.
A-8. To compare an unknown voltage with a known reference voltage and indicate the difference in their values.