Chapter 2 Miscellaneous Measurements
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2-1 UNCLASSIFIED 2 MISCELLANEOUS MEASUREMENTS LEARNING OBJECTIVES
Upon completing this chapter, you should be able to:
1. Define and explain the use of the terms "dB" and "dBm" as they apply to power measurements. 2. Describe the use of resistive loads, bolometers, and thermocouples in power measurements. 3. Explain the measurement of mechanical rotation using the tachometer, stroboscope, and the strobotac. 4. Explain the measurement of frequency in various ranges using vibrating reeds, tuned circuits, heterodyne frequency meters, absorption wavemeters, cavity wavemeters, and frequency counters. 5. Describe the use of frequency-measurement devices, oscilloscopes, and spectrum analyzers in waveform analysis and maintenance. 6. Describe semiconductor testing and applicable terms in maintenance.
2.1 INTRODUCTION In chapter 1, you studied test equipment administration and the basic measurements that all technicians are responsible for performing. Chapter 2 presents miscellaneous measurements that are fairly common; keep in mind, however, that you may not routinely perform these measurements in your particular job. This chapter introduces you to several test instruments and components found in those test instruments. It will also serve as a review of some of the basics of electronic theory related to test equipment.
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2-2 UNCLASSIFIED 2.2 POWER MEASUREMENTS You may be required to check the power consumption and the input-signal power levels of electronic equipment. The determination of dc power is fairly simple; recall that the unit of power, the watt, is the product of the potential in volts and the current in amperes (P = E × I).
As discussed in NEETS, Module 2, Introduction to Alternating Current and Transformers, the phase angle of the voltage and current must be considered for accurate ac power measurements. The measurement of ac power is further complicated by the frequency limitations of various power meters. If there is no phase angle difference, you can compute ac power in the same manner as dc power; that is, by determining the effective value of the product of the voltage and current.
For equipments that operate in the audio-frequency (af) range, power levels have to be determined in the performance of routine checks and during corrective maintenance procedures.
Power measurements for af circuits are usually indicated in terms of decibels (dB) or decibels referenced to 1 milliwatt (dBm). Because the actual calculation of decibel measurements is seldom required, the following explanation is somewhat simplified. Most test equipment is designed to measure and indicate decibels directly. This eliminates the need for you to perform complicated calculations. Nevertheless, a basic explanation of the decibel measurement system is necessary for you to understand the significance of dB readings and amplifier-gain ratings that are expressed in decibels.
2.2.1 The Decibel System The basic unit of measurement in the system is not the decibel; it is the bel. The bel is a unit that expresses the logarithmic ratio between the input and the output of any given component, circuit, or system. It may be expressed in terms of voltage, current, or power. Most often, it is used to show the ratio between input and output power to figure gain. You can express the power gain of the amplifier (N) in bels by dividing the output (P 1) by the input (P2) and taking the base 10 logarithm of the resulting quotient. The formula for determining this gain is:
log10 = P1 P2
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2-3 UNCLASSIFIED If an amplifier doubles the input power, the quotient of P1 to P2 will be 2. If you consult a logarithm table, you will find that the base 10 logarithm of 2 is 0.3, making the power gain of the amplifier 0.3 bel.
Q-1. What is the logarithmic ratio between the input and output of a given circuit called?
Experience has shown that because the bel is a rather large unit, it is difficult to apply. A more practical unit, and one that can be used more easily, is the decibel (1/10 bel). You can convert any figure expressed in bels to decibels by multiplying that figure by 10 or simply by moving the decimal point one place to the right. Applying this rule, we find that the above ratio of 0.3 bel is equal to 3 decibels.
The decibel (dB) cannot be used to represent actual power; only the ratio of one power compared to another. To say that an amplifier has a 3 dB gain means that the output power is twice the input power. This gives no indication of the actual power represented. You must be able to state the input power for it to be meaningful. In many applications, a mathematical expression represents the actual power, not a power ratio. One standard reference is the dBm.
The dBm is an abbreviation used to represent power levels above or below 1 milliwatt. Negative dBm (−dBm) represents power levels below 1 milliwatt, and positive dBm (+dBm) represents power levels above 1 milliwatt. In other words, a dBm value is a specific amount of power; 0 dBm is equal to 1 milliwatt. Briefly stated, the amount of power in a given value of dBm is the power which results if 1 milliwatt is amplified or attenuated by that dB value. For example, 40 dBm represents an actual power level (watts or milliwatts) that is 40 dB above 1 milliwatt, whereas −10 dBm represents a power level that is 10 dB below 1 milliwatt. The formula for finding dBm is a variation of the dB power formula:
dBm = 10 log actual power (P2) . 001 watt (P1)
Q-2. What term is used to represent power levels above or below a 1-milliwatt reference?
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2-4 UNCLASSIFIED You do not need to use the formula in most applications. The following shows conversions of dBm to mW:
+20dBm = 100mW +10dBm = 10mW +7dBm = 5mW +6dBm = 4mW +4dBm = 2.5mW +3dBm = 2mW 0dBm = 1mW -3dBm = .5mW -10dBm = .1mW
For a +10 dBm level, start with the 1 milliwatt reference and move the decimal point one place to the right (+10 dBm = 10 mW). Another 10 dB increment brings the power level to +20 dBm, thereby moving the decimal point another place to the right (+20 dBm = 100 mW). For a −10 dBm level, again start with 1 milliwatt, but this time move the decimal point one place to the left (−10 dBm = .1 mW). An additional 10 dB decrease results in another decimal point shift to the left (−20 dBm = .01 mW).
For a 3 dB increase, you double the power. For a 3 dB decrease, you reduce the power by one-half (+3 dBm = 2 mW and −3 dBm = .5 mW). A +6 dBm level is an additional 3 dB change from +3 dBm. In this case, you just double the power level of the +3 dBm (+6 dBm = 4 mW).
Q-3. What milliwatt value is equal to +6 dBm? The dB change can be made in either direction. For example, +7 dBm is a decrease from +10 dBm. Reducing the +10 dBm power by one-half, we have +7 dBm, or 5 mW. A +4 dBm power level is a 3 dB decrease from +7 dBm (+4 dBm − 2.5 mW). By using this simple method, you can quickly find any power level that corresponds to a given dBm.
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2-5 UNCLASSIFIED Some test instruments you will be using are calibrated in decibels and have a 1 milliwatt zero reference level. Figure 2-1 illustrates such an instrument. Notice that this is an ac voltmeter in which the upper scale of the meter indicates ac voltage and the lower scale indicates decibels. The zero power-level indicator on the decibel scale is located at, or near, center scale. If the power in the line being measured is more than the reference value, the meter will indicate a value to the right of the zero mark (+dB). If the power is less than the reference value, the meter will indicate a value to the left of the zero mark (−dB). Such meters are useful when recording measurements where a direct indication in decibels is desired. However, you must remember that this meter is still a voltmeter and that power measurements are not meaningful unless the circuit impedance is known. If you feel the need to review how to calculate power in ac circuits, refer to NEETS, Module 2.
Figure 2-1 Ac voltmeter
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2-6 UNCLASSIFIED 2.2.2 Measurement Methods At radio frequencies below the UHF range, power is usually determined by voltage, current, and impedance measurements. One common method used to determine the output power of radio-frequency (rf) oscillators and radio transmitters consists of connecting a known resistance to the equipment output terminals. Current flowing through this resistance is then measured and the power is calculated as the product of I2R.
Because power is proportional to the current squared, the meter scale can be calibrated to indicate power units directly. A THERMOCOUPLE AMMETER can be used in this manner for measuring rf power. The resistor used to replace the normal load is specially designed to have low reactance and the ability to dissipate the required amount of power. Such resistors are commonly called DUMMY LOADS or DUMMY ANTENNAS.
Q-4. What name is given to a resistor used to replace the normal load in a circuit? In the UHF and SHF frequency ranges, accurately measuring the voltage, current, and resistance is difficult. These basic measurements can vary greatly, depending on where in the circuit the measurements are made. They are also affected by small changes in parts placement in the vicinity of tuned circuits.
To measure the output of microwave radio or radar transmitters, you can use test instruments that convert rf power to another form of energy, such as light or heat. These instruments can be used to indirectly measure the power. A method used to measure the effect of a resistor load on a stream of passing air can also be used to indirectly measure power. Accurate measurement of large-magnitude power also can be achieved by measuring the temperature change of a water load. The most common type of power meter for use in this frequency range employs a BOLOMETER.
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2-7 UNCLASSIFIED 2.2.2.1 Bolometer The bolometer is a loading device that undergoes changes of resistance as changes in dissipated power occur. The two types of bolometers are the BARRETTER and the THERMISTOR. The barretter is characterized by an increase in resistance as the dissipated power rises. The thermistor decreases in resistance as the power increases. In either case, resistance is measured before and after the application of rf power. If the same change in resistance is then produced by a variable dc source of power, then the rf power is equal to the measured dc power. This relationship makes possible the direct calibration of a bridge circuit in units of power. In other words, one condition of balance exists when no rf power is applied; but in the presence of power, a second condition of balance exists because of the resistance changes of the bolometer. It is this change of resistance that is calibrated in power.
Q-5. What are the two types of bolometers? BARRETTER - The construction of a typical barretter is shown in figure 2-2. The fine wire (usually tungsten) is extremely small in diameter. This thin diameter allows the rf current to penetrate to the center of the wire. The wire is supported in an insulating capsule between two metallic ends, which act as connectors. Because of these physical characteristics, the barretter resembles a cartridge-type fuse. The enclosure is a quartz capsule made in two parts. One part is an insert cemented in place after the tungsten wire has been mounted. In operation, the barretter is matched to the rf line after power is applied.
Figure 2-2 Typical barretter
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2-8 UNCLASSIFIED THERMISTOR - A high degree of precision is made possible by the thermistor; therefore, it is widely used. Figure 2-3 shows the typical construction of a bead-type thermistor. The negative-temperature coefficient comes from the use of a semiconductor as the active material. Notice that the active material is shaped in the form of a bead. It is supported between two pigtail leads by connecting wires. The pigtail ends are embedded in the ends of the surrounding glass capsule.
The negative-resistance temperature coefficient of thermistors is desirable. This is because excessive power has the effect of changing the resistance of the thermistor to an extent that causes a pronounced rf mismatch. The resulting decrease in power transfer reduces the likelihood of burnout.
Figure 2-3 Bead-type thermistor
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2-9 UNCLASSIFIED 2.2.2.2 Thermistor Bridge Figure 2-4, views A and B, is an example of a THERMISTOR BRIDGE used for rf power measurements. A thermistor bridge circuit includes other thermistor elements, referred to as compensating thermistors. These thermistors respond to fluctuations in ambient temperature so that the bridge balances and calibration are maintained over a wide temperature range. Compensating thermistors are usually in disc form so that they can be mounted on a flat metal surface, such as a chassis or a waveguide. The thermistor bridge in view B is located in the terminating section of a waveguide and contains RT-2, a bead thermistor, and two compensating thermistors, RT-1 and RT-3, on the outside of the waveguide (view A). RA-1 in view B, a calibrated attenuator, controls the amount of rf energy applied to RT-2.
Figure 2-4 Thermistor bridge
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2-10 UNCLASSIFIED Before power is applied, R1 and R2 in view A of figure 2-4 are used to adjust the current through RT-2. When the resistance of RT-2 reaches the equivalent parallel resistance of R6 and RT1 (122.4 ohms), the bridge is balanced. Meter M-1 reads 0 at this time. The rf signal being measured is connected to the test set and applied via the calibrated attenuator to RT-2. This causes the temperature of RT-2 to increase, thus reducing its resistance. The bridge becomes unbalanced, causing meter M-1 to deflect an amount proportional to the decrease in resistance of RT-2. Meter M-1, because of the operation of RT-2, reads average power.
Q-6. As the dissipated power increases, what effect does this have on the resistance of a thermistor? If the ambient temperature rises, the resistance of RT-1 decreases. This shunts more current around the bridge network and allows RT-2 to cool. The resistance of RT-3 decreases, maintaining meter sensitivity independent of temperature changes. Cavity Z-1 in view B of figure 2-4 is an ABSORPTIONTYPE FREQUENCY METER. This type of meter will be discussed later.
2.3 FREQUENCY MEASUREMENTS Frequency measurements are an essential part of preventive and corrective maintenance for electric and electronic equipment. Some examples of the various frequency measurements follow:
• Rotation frequencies of some electro-mechanical devices, such as electric motors, must be determined. • The output frequency of electric power generators is checked when the engine is started and during preventive maintenance routines. • Equipment that operates in the af range must be adjusted to operate at the correct frequencies. • Radio transmitters must be accurately tuned to the assigned frequencies to provide reliable communications and to avoid interference with radio circuits operating on other frequencies. • Radar sets must be properly tuned to obtain satisfactory performance.
As you can see from the above examples, frequency measurement does indeed play a valuable role in maintenance. These measurements can be divided into two broad categories: MECHANICAL-ROTATION FREQUENCY measurement and ELECTRICAL-OUTPUT FREQUENCY measurement. Depending upon your job and/or the type of command to which you are assigned, you may be tasked with performing one or both of these types of measurements.
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2-11 UNCLASSIFIED 2.3.1 Mechanical-Rotation Frequency Measurement The rotating frequency (speed in revolutions per minute) of armatures in electric motors and engine-driven generators, as well as the blade speed in turbines, is measured with devices called TACHOMETERS, STROBOSCOPES, and STROBOTACS.
2.3.1.1 Tachometer A tachometer is an instrument that measures the rate at which a shaft is turning. Although tachometers are installed on machinery, such as generators and engines, you may need to determine the speed of a rotating machine that is not equipped with a tachometer. In these instances, you will be required to use a PORTABLE TACHOMETER. Portable hand- held tachometers measure speed by direct contact with the shaft of the measured unit. Portable tachometers are for use only during testing and should not be used continuously. The common types of portable tachometers are the CENTRIFUGAL and the CHRONOMETRIC.
CENTRIFUGAL TACHOMETER - A centrifugal-type tachometer is illustrated in figure 2-5, view A. View B shows the internal arrangement of the centrifugal tachometer; refer to view B in this discussion. In the centrifugal tachometer, centrifugal force acts upon fly weights that are connected by links to upper and lower collars. The upper collar is affixed to a drive shaft; the lower collar is free to move up and down the shaft. A spring, which fits over the shaft, connects the upper and lower collars.
Figure 2-5 Centrifugal tachometer
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2-12 UNCLASSIFIED Each portable centrifugal tachometer has a small rubber-covered wheel and a number of hard rubber tips. You fit the appropriate tip or wheel on the end of the tachometer drive shaft, and hold it against the shaft to measure speed of rotation. As the drive shaft begins to rotate, the fly weights rotate with it. Centrifugal force tends to pull the fly weights away from the center, causing the lower collar to rise and compress the spring. The lower collar is attached to a pointer, and its upward motion, restricted by the spring tension, causes an increase in the indication on the dial face.
When properly used, a centrifugal tachometer will indicate correct shaft speed as long as it is in contact with the machine shaft under test. A portable centrifugal tachometer has three ranges: low (50 to 500 rpm), medium (500 to 5,000 rpm), and high (5,000 to 50,000 rpm).
CHRONOMETRIC TACHOMETER - The chronometric tachometer (figure 2-6) is a combination watch and revolution counter. It measures the average number of revolutions of a shaft per minute. The chronometric tachometer also comes with hard rubber tips, which must be inserted over the drive shaft.
Figure 2-6 Chronometric tachometer
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2-13 UNCLASSIFIED When applied to a rotating shaft, the outer drive shaft of this tachometer runs free until a starting button is depressed to start the timing element. In figure 2-6, note the starting button beneath the index finger. The chronometric tachometer retains readings on its dial after its drive shaft has been disengaged from a rotating shaft and until the pointers are returned to 0 by the reset button (usually the starting button). The range of a chronometric tachometer is usually from 0 to 10,000 rpm and from 0 to 3,000 feet per minute (fpm).
2.3.1.2 Stroboscope The rotation frequencies of recording devices and teletypewriter motors can be measured by the use of a STROBOSCOPE. The stroboscope is an instrument that allows you to view rotating or reciprocating objects intermittently and produces the optical effect of a slowing down or stopping motion. For example, electric fan blades revolving at 1,800 rpm will appear stationary if you look at them under a light that flashes uniformly 1,800 times per minute. At 1,799 flashes per minute, the blades will appear to rotate forward at 1 rpm; at 1,801 flashes per minute, they will appear to rotate backward at 1 rpm.
When the flashing rate of the light is adjustable, you can calibrate the control in flashes (or revolutions) per minute. The stationary image you see when the rate of the lamp and the rotational rate of a shaft are equal lets you record a very precise speed measurement.
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2-14 UNCLASSIFIED 2.3.1.3 Strobotac The STROBOTAC (figure 2-7) is an electronic flash device in which the flash duration is very short (a few millionths of a second). (Table 2-1 contains a description of the controls and indicators shown on the strobotac in figure 2-7.) Because of this short flash duration, the strobotac can measure very rapid motion. The box contains a swivel mount with a STROBOTRON LAMP in a reflector, an electronic pulse generator to control the flashing rate, and a power supply that operates from the ac power line. The flashing rate is controlled by the large knob; the corresponding speed (rpm) is indicated on an illuminated dial that is viewed through windows in the knob.
Figure 2-7 Electronic strobotac
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Table 2-1 Strobotac Controls and Indicators
NO CONTROLS AND INDICATORS (see figure 2-7) NAME USE 1. POWER switch Turns power on and off. 2. RPM control Controls the flashing rate of light as the fluted rim is rotated. Dial is calibrated directly in revolutions per minute (rpm). 3. Range switch Selects any of three rpm (internal oscillator) ranges, plus three external-input positions: Rpm ranges Intensity External input 110-690 rpm High 700 rpm max 170-4170 rpm Med 4000 rpm max* 4000-25,000 rpm Low 25,000 rpm max 4. CALibration indicator lamp Indicates the correct setting of CALibration adjustments for calibrating the RPM dial to power-line frequency. 5. HIGH CAL, LOW CAL Calibration adjustments used to calibrate the RPM dial. 6. OUTPUT TRIGGER jack A trigger pulse is available at this jack for strobotac types 1531, 1538, stroboslave type 1539, and strobolume type 1532. 7. INPUT jack Used for connecting the stroboscope to an external synchronizing signal from the electrical device or mechanical contactor. 8. Reflector-lamp assembly Produces and aims the flashing light 9. Power cord A permanently attached 6-foot power cord. For storage, the cord is wound clockwise around the range-switch knob and reflector. The plug is secured by sliding it onto the holding pin. 10. Holder pin Used to secure the plug-end of the power cord when unit is to be stored in its case. * Flashes at 3600 rpm until external signal is plugged in.
The normal speed range is from 110 to 25,000 rpm. At speeds below 600 rpm, "flicker" becomes a problem because the human eye cannot retain successive images long enough to create the illusion of continuous motion. The life of the strobotron lamp is approximately 250 hours if used at flashing speeds of less than 5,000 rpm, or 100 hours if used at higher speeds.
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2-16 UNCLASSIFIED 2.3.2 Electrical Output Frequency All alternating voltage sources are generated at a set frequency or range of frequencies. A FREQUENCY METER provides a means of measuring this frequency. The electrical output frequency of ac power generators can be measured by a vibrating reed, a tuned circuit, or by a crossed-coil, iron-vane type meter. The vibrating-reed device is the simplest type of frequency meter. It has the advantage of being rugged enough to be mounted on generator control panels.
A simplified diagram of a vibrating-reed frequency meter is shown in figure 2-8, views A through D. In view A, you can see that the current to be measured flows through the coil and exerts maximum attraction on the soft-iron armature twice during each cycle. The armature is attached to the bar, which is mounted on a flexible support. Reeds of suitable dimensions to have natural vibration frequencies of 110, 112, 114, and so forth, up to 130 hertz are mounted on the bar (view B). The reed with a frequency of 110 hertz is marked 55 hertz; the one with a frequency of 112 hertz is marked 56 hertz; the one with a frequency of 120 hertz is marked 60 hertz, and so forth.
When the coil is energized by a current with a frequency between 55 and 65 hertz, all the reeds are vibrated slightly; but, the reed having a natural frequency closest to that of the energizing current vibrates through a larger amplitude. The frequency is read from the scale value opposite the reed having the greatest amplitude of vibration.
In some instruments, the reeds are the same length; but they are weighted by different amounts at the top so they will have different natural rates of vibration. An end view of the reeds in the indicator is shown in view C. If the energizing current has a frequency of 60 hertz, the reed marked 60 will vibrate the greatest amount, as shown. View D shows a hand-held vibrating-reed frequency meter mounted on the casing of a motor-generator.
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Figure 2-8 Vibrating-reed frequency meter
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2-18 UNCLASSIFIED 2.3.2.1 Tuned Circuits TUNED CIRCUITS are used as filters for the passage or rejection of specific frequencies. BANDPASS FILTERS and BAND-REJECT FILTERS are examples of this type. Tuned circuits have certain characteristics that make them ideal for certain types of filters, especially where a high degree of selectivity is desired. A series-tuned circuit offers a low impedance to currents of the particular frequency to which the circuit is tuned and a relatively high impedance to currents of all other frequencies. A parallel- tuned circuit, on the other hand, offers a very high impedance to currents of its natural, or resonant, frequency and a relatively low impedance to others. If you feel you need to review the subject of tuned circuits at this time, refer to NEETS, Module 9, Introduction to Wave-Generation and Wave-Shaping Circuits, for more information on these circuits and their applications.
2.3.3 Audio Frequencies Frequency measurements in the af range can be made by the comparison method or the direct-reading frequency meter. Frequency comparisons can be made by the use of a calibrated af generator in conjunction with either an oscilloscope or a modulator and a zero-beat indicating device. Direct-reading frequency measurements can be made by instruments using series, frequency-selective electrical networks, bridge test sets having null indicators, or counting-type frequency meters.
2.3.3.1 Heterodyne Frequency Meters Heterodyne frequency meters are available in several varieties. They measure the frequency of the unknown signal by matching the unknown signal with a locally generated signal of the same frequency obtained from a calibrated, precision oscillator. This method is normally referred to as zero beating. When a perfect frequency match is obtained, it is indicated by the absence of a beat note (zero beat). The technician generally uses a set of headphones to detect a zero-beat condition in the equipment being tested.
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2-19 UNCLASSIFIED The basic heterodyne meter (figure 2-9) is a calibrated variable oscillator, which heterodynes against the frequency to be measured. Coupling is accomplished between the frequency meter and the output of the equipment under test. (NOTE: This coupling should be in accordance with the step-by-step procedures listed in the technical manual for the frequency meter.) The calibrated oscillator is then tuned so that the difference between the oscillator frequency and the unknown frequency is in the af range. This difference in frequency is known as the BEAT FREQUENCY. As the two frequencies are brought closer to the same value, the tone in the headset will decrease in pitch until it is replaced by a series of rapid clicks. As the process is continued, the clicks will decrease in rapidity until they stop altogether. This is the point of zero beat; that is, the point at which the frequency generated in the oscillator of the frequency meter is equal to the frequency of the unknown signal being measured.
Q-7. In a heterodyne-type frequency meter, what is the difference between the oscillator frequency and the unknown frequency?
Figure 2-9 Basic heterodyne meter (block diagram)
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2-20 UNCLASSIFIED For all practical purposes, the point of zero beat can be assumed when the clicks are heard at infrequent intervals. Figure 2-10 illustrates the zero-beat concept. Maintaining a condition of absolute silence in the earphones is extremely difficult when you are making this measurement. When the incoming signal is strong, the clicks are sharp and distinct. When the signal is weak, the zero-beat condition is evidenced by a slowly changing "swishing" or "rushing" sound in the headset. After the zero beat is obtained, the dial reading corresponds to the frequency measured.
The manufacturer’s calibration book is a very important part of the frequency meter package; in fact, the book is so important that it bears the same serial number as the heterodyne-type frequency meter itself. Contained in this book is a list of the dial settings and the corresponding frequencies produced by that meter at those dial settings. Operating instructions for the meter are also included.
Figure 2-10 Graph of sound heard in earphone when zero beating
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2-21 UNCLASSIFIED 2.3.3.2 Absorption Wavemeter WAVEMETERS are calibrated resonant circuits used to measure frequency. The accuracy of wavemeters is not as high as that of heterodyne-type frequency meters; however, they have the advantage of being comparatively simple and can be easily carried.
Q-8. What equipment uses a calibrated resonant circuit to measure frequency? Any type of resonant circuit can be used in wavemeter applications. The exact kind of circuit used depends on the frequency range for which the meter is intended. Resonant circuits consisting of coils and capacitors are used for VLF through VHF wavemeters.
The simplified illustration of an absorption wavemeter, shown in figure 2-11, consists of a pickup coil, a fixed capacitor, a lamp, a variable capacitor, and a calibrated dial. When the wavemeter’s components are at resonance, maximum current flows in the loop, illuminating the lamp to maximum brilliance. The calibrated dial setting is converted to a frequency by means of a chart, or graph, in the instruction manual. If the lamp glows very brightly, the wavemeter should be coupled more loosely to the circuit. For greatest accuracy, the wavemeter should be coupled so that its indicator lamp provides only a faint glow when tuned to the resonant frequency.
Figure 2-11 Absorption wavemeter circuit
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2-22 UNCLASSIFIED 2.3.4 Frequencies above the Audio Range The signal frequencies of radio and radar equipments that operate in the UHF and SHF ranges can be measured by resonant, cavity-type wavemeters or resonant, coaxial-line- type wavemeters. When properly calibrated, resonant-cavity and resonant-coaxial line wavemeters are more accurate and have better stability than wavemeters used for measurements in the LF to VHF ranges. These frequency-measuring instruments are often furnished as part of the equipment. They are also available as general-purpose test sets.
Although many wavemeters are used in performing various functions, the cavity-type wavemeter is the type most commonly used. Only this type is discussed in some detail.
2.3.4.1 Cavity Wavemeter Figure 2-12 shows a typical CAVITY WAVEMETER. The wavemeter is of the type commonly used for the measurement of microwave frequencies. The device uses a resonant cavity. The resonant frequency of the cavity is varied by means of a plunger, which is mechanically connected to a micrometer mechanism. Movement of the plunger into the cavity reduces the cavity size and increases the resonant frequency. Conversely, an increase in the size of the cavity (made by withdrawing the plunger) lowers the resonant frequency. The microwave energy from the equipment being tested is fed into the wavemeter through one of two inputs, A or B. The crystal rectifier then detects (rectifies) the signal. The rectified current is indicated on current meter M.
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2.3.4.2 Electronic Frequency Counters Another device used to measure frequencies above the audio range is the ELECTRONIC FREQUENCY COUNTER. Since this instrument will be covered in detail in a later chapter, only a brief description is provided at this time.
The electronic frequency counter is a high-speed electronic counter with an accurate, crystal-controlled time base. This combination provides a frequency counter that automatically counts and displays the number of events occurring in a precise time interval. The frequency counter itself does not generate any signal; it merely counts the recurring pulses fed to it.
Figure 2-12 Typical cavity wavemeter
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2-24 UNCLASSIFIED 2.4 WAVEFORM ANALYSIS WAVEFORM ANALYSIS can be made by observing displays of voltage and current variations with respect to time or by harmonic analysis of complex signals. Waveform displays are particularly valuable for adjusting and testing pulse-generating, pulse- forming, and pulse-amplifying circuits. The waveform visual display is also useful for determining signal distortion, phase shift, modulation factor, frequency, and peak-to-peak voltage.
Waveform analysis is used in various electrical and electronic equipment troubleshooting. This section will briefly discuss the oscilloscope and spectrum analyzer to provide you with basic knowledge of this test equipment.
Q-9. Name two instruments used to analyze waveforms. 2.4.1 Use of the Oscilloscope The CATHODE-RAY OSCILLOSCOPE (CRO or O-SCOPE) is commonly used for the analysis of waveforms generated by electronic equipment. Several types of cathode-ray oscilloscopes are available for making waveform analysis. The oscilloscope required for a particular test is determined by characteristics such as input-frequency response, input impedance, sensitivity, sweep rate, and the methods of sweep control. The SYNCHROSCOPE is an adaptation of the cathode-ray oscilloscope. It features a wide- band amplifier, triggered sweep, and retrace blanking circuits. These circuits are desirable for the analysis of pulse waveforms.
Oscilloscopes are also part of some harmonic analysis test equipments that display harmonic energy levels. To effectively analyze waveform displays, you must know the correct wave shape. The maintenance instructions manual for each piece of equipment illustrates what waveforms you should observe at the various test points throughout the equipment. Waveforms that will be observed at any one selected test point will differ; each waveform will depend on whether the operation of the equipment is normal or abnormal.
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2-25 UNCLASSIFIED The display observed on a cathode-ray oscilloscope is ordinarily one similar to those shown in figure 2-13. Views A and B show the instantaneous voltage of the wave plotted against time. Elapsed time (view A) is indicated by horizontal distance, from left to right, across the etched grid (graticule) placed over the face of the tube. The amplitude (view B) of the wave is measured vertically on the graph.
The oscilloscope is also used to picture changes in quantities other than simply the voltages in electric circuits. For example, if you need to see the changes in waveform of an electric current, you must first send the current through a small resistor. You can then use the oscilloscope to view the voltage wave across the resistor. Other quantities, such as temperatures, pressures, speeds, and accelerations, can be translated into voltages by means of suitable transducers and then viewed on the oscilloscope. A detailed discussion of the oscilloscope is presented in chapter 6 of this module.
Figure 2-13 Typical waveform displays
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2-26 UNCLASSIFIED 2.4.2 Use of the Spectrum Analyzer The SPECTRUM ANALYZER is a device that sweeps over a band of frequencies to determine (1) what frequencies are being produced by a specific circuit under test and (2) the amplitude of each frequency component. To accomplish this, the spectrum analyzer first presents a pattern on a display. Then the relative amplitudes of the various frequencies of the spectrum of the pattern are plotted (see figure 2-14). On the vertical, or Y axis, the amplitudes are plotted; on the horizontal, or X axis, the frequencies (time base) are plotted. The overall pattern of this display indicates the proportion of power present at the various frequencies within the SPECTRUM (fundamental frequency with sideband frequencies).
Figure 2-14 Spectrum analyzer pattern
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2-27 UNCLASSIFIED Q-10. What device sweeps a band of frequencies to determine frequencies and amplitudes of each frequency component? The spectrum analyzer is used to examine the frequency spectrum of radar transmissions, local oscillators, test sets, and other equipment operating within its frequency range. Proper interpretation of the displayed frequency spectrum enables you to determine the degree of efficiency of the equipment under test. With experience, you will be able to determine definite areas of malfunctioning components within equipment. In any event, successful spectrum analysis depends on the proper operation of a spectrum analyzer and your ability to correctly interpret the displayed frequencies. Later, in chapter 6, we will discuss the various controls, indicators, and connectors contained on the spectrum analyzer.
2.5 TESTING SEMICONDUCTOR DEVICES Because of the reliability of semiconductor devices, servicing techniques developed for transistorized equipment differ from those normally used for electron-tube circuits. Electron tubes are usually considered to be the circuit component most susceptible to failure and are normally the first components to be tested. Transistors, however, are capable of operating in excess of 30,000 hours at maximum rating without failure. They are often soldered in the circuit in much the same manner as resistors and capacitors. Therefore, they are NOT so quickly removed for testing as tubes.
Substitution of a semiconductor diode or transistor known to be in good condition is one method of determining the quality of a questionable semiconductor device. This method should be used only after you have made voltage and resistance measurements. This ensures the circuit has no defect that might damage the substitute semiconductor device. If more than one defective semiconductor is present in the equipment section where trouble has been localized, the semiconductor replacement method becomes cumbersome. Several semiconductors may have to be replaced before the trouble is corrected. To determine which stage(s) failed and which semiconductors are not defective, you must test all the removed semiconductors. You can do this by observing whether the equipment operates correctly as you reinsert each of the removed semiconductor devices into the equipment.
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2-28 UNCLASSIFIED 2.5.1 Testing Diodes Semiconductor diodes, such as general-purpose germanium and silicon diodes, power silicon diodes, and microwave silicon diodes, can be tested effectively under actual operating conditions. However, crystal-rectifier testers are available to determine dc characteristics that provide an indication of crystal-diode quality.
A common type of crystal-diode test set is a combination ohmmeter-ammeter. Measurements of forward resistance, back resistance, and reverse current can be made with this equipment. Using the results of these measurements, you can determine the relative condition of these components by comparing their measured values with typical values obtained from test information furnished with the test set or from the manufacturer’s data sheets. A check that provides a rough indication of the rectifying property of a diode is the comparison of the back-and-forward resistance of the diode at a specified voltage. A typical back-to-forward-resistance ratio is on the order of 10 to 1, and a forward-resistance value of 50 to 80 ohms is common.
Q-11. What is the typical back-to-forward resistance ratio of a good-quality diode? 2.5.1.1 Testing Diodes with an Ohmmeter A convenient test for a semiconductor diode requires only an ohmmeter. The back-and- forward resistance can be measured at a voltage determined by the battery potential of the ohmmeter and the resistance range at which the meter is set. When the test leads of the ohmmeter are connected to the diode, a resistance will be measured that is different from the resistance indicated if the leads are reversed. The smaller value is called the FORWARD RESISTANCE, and the larger value is called the BACK RESISTANCE. If the ratio of back-to-forward resistance is greater than 10 to 1, the diode should be capable of functioning as a rectifier. However, keep in mind that this is a very limited test that does not take into account the action of the diode at voltages of different magnitudes and frequencies. (NOTE: This test should never be used to test crystal mixer diodes in radars. It will destroy their sensitivity.)
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2-29 UNCLASSIFIED 2.5.1.2 Testing Diodes with Oscilloscopes An oscilloscope can be used to graphically display the back-and-forward resistance characteristics of a crystal diode. A circuit used in conjunction with an oscilloscope to make this test is shown in figure 2-15. This circuit uses the oscilloscope line-test voltage as the test signal. A series circuit (composed of resistor R1 and the internal resistance in the line-test circuit) decreases a 3-volt, open-circuit test voltage to a value of approximately 2 volts peak to peak.
Figure 2-15 Testing semiconductor diodes with an oscilloscope
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2-30 UNCLASSIFIED The test signal applied to the crystal diode is also connected to the horizontal input of the oscilloscope. The horizontal sweep represents the voltage applied to the diode under test. The voltage developed across current-measuring resistor R2 is applied to the vertical input of the oscilloscope. Because this voltage is proportional to the current through the diode being tested, the vertical deflection will indicate crystal current. The resulting oscilloscope trace for a normal diode is similar to the curve shown in figure 2-16.
To test Zener diodes, you must use a higher voltage than the oscilloscope line-test signal. This test can be made with a diode test set or with the circuit shown in figure 2-17. In this circuit, rheostat R1 is used to adjust the input voltage to a suitable value for the Zener diode being tested. Resistor R2 limits the current through the diode. The signal voltage applied to the diode is also connected to the horizontal input of the oscilloscope. The voltage developed across current-measuring resistor R3 is applied to the vertical input of the oscilloscope. The horizontal sweep represents the applied voltage, and the vertical deflection indicates the current through the diode being tested. Figure 2-18 shows the characteristic pattern of a Zener diode. Note the sharp increase in current at the Zener voltage (avalanche) point. For the Zener diode to be usable, this voltage must be within limits specified by the manufacturer.
Figure 2-16 Characteristic curve of a semiconductor diode
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2-31 UNCLASSIFIED
Figure 2-17 Testing a Zener diode Figure 2-18 Zener diode characteristic curve
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2-32 UNCLASSIFIED 2.5.2 Testing Transistors Most transistorized equipments use printed circuit boards on which components are neatly arranged. This arrangement makes the transistors and other components easy to reach while you are troubleshooting and servicing the equipment. While investigating with test probes, however, you must be careful to prevent damage to the printed wiring.
One of the outstanding advantages of transistors is their reliability. Tube failures account for over 90 percent of the failures in electron-tube equipments. Transistors, however, are long lived. This factor, among others, decreases maintenance required to keep transistorized equipment operating. The techniques used in testing transistorized equipment are similar to those for maintaining electron-tube circuits. Basically, these techniques include several checks and inspections.
2.5.2.1 Power Supply Checks When using test equipment to localize a trouble, you should check the power supply to see that its output voltages are present and of the correct values. Improper power supply voltages can cause odd effects. You will prevent many headaches by checking the power supply first.
2.5.2.2 Visual Inspection Visual inspection is a good maintenance technique. Occasionally, you will find loose wires or faulty connections, making extensive voltage checks unnecessary.
2.5.2.3 Transistor Checks Transistors can be checked by substitution. Transistors, however, have a characteristic known as leakage current, which may affect the results obtained when the substitution method is used.
The leakage current may influence the current gain or amplification factor of the transistor. Therefore, a particular transistor might operate properly in one circuit and not in another. This characteristic is more critical in certain applications than in others. As the transistor ages, the amount of leakage current tends to increase. One type of transistor checker used is the semiconductor test set. This test set can be used either for in-circuit or out-of-circuit tests or for collector leakage current or current gain. You should use extreme care when substituting transistors. More and more transistors have specific current and breakdown voltage requirements that may affect how they operate within a given circuit.
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2-33 UNCLASSIFIED Q-12. As a transistor ages, what happens to the leakage current? 2.5.2.4 Voltage Checks Voltage measurements provide a means of checking circuit conditions in a transistorized circuit just as they do in checking conditions in a tube circuit. The voltages, however, are much lower than in a tube circuit. The bias voltage between the base and emitter, for instance, is usually 0.05 to 0.20 volts. When making checks, observe polarity.
2.5.2.5 Resistance Checks Transistors have little tendency to burn or change value because of low voltage in their circuits. They can, however, be permanently damaged by high- voltage conditions that occur when the collector voltage is increased. They can also be permanently damaged when the ambient temperature increases and causes excessive collector current flow. Transistors are easily damaged by high current; therefore, resistance measurements must not be taken with an ohmmeter that provides a maximum current output in excess of 1 milliampere. If you are not sure that the range of ohmmeter you want to use is below the 1 milliampere level, connect the ohmmeter to a milliammeter and check it. See figure 2-19 for a method of measuring the current from an ohmmeter.
Resistance measurements usually are not made in transistorized circuits, except when you are checking for open windings in transformers and coils. When a resistance check is required, the transistors are usually removed from the circuit. Resistance checks cannot test all the characteristics of transistors, especially transistors designed for high frequencies or fast switching. The ohmmeter is capable of making simple transistor tests, such as open and short tests.
Refer to NEETS, Module 7, Introduction to Solid-State Devices and Power Supplies, for a review of transistor and semiconductor terms and theory.
Figure 2-19 Measuring current passed by an ohmmeter
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2-34 UNCLASSIFIED 2.6 SUMMARY The important points of this chapter are summarized in the following paragraphs:
The BEL is a unit that expresses the logarithmic ratio between the input and output of any given component, circuit, or system and can be expressed in terms of voltage, current, or power.
Any figure expressed in bels can be converted to DECIBELS by multiplying the figure by 10. The decibel cannot be used to represent actual power, only a ratio of one power to another.
The abbreviation dBm is used to represent power levels above or below a 1 milliwatt reference level.
A BOLOMETER is a device that undergoes changes in resistance as changes in dissipated power occur. The two types of bolometers most often used are the barretter and the thermistor.
FREQUENCY MEASUREMENTS can be divided into two broad categories: mechanical-rotation frequency and electrical-output frequency measurements.
MECHANICAL ROTATION frequency is measured using a device called a TACHOMETER. Three basic tachometers are used for measuring mechanical rotation frequency - the CENTRIFUGAL tachometer, the CHRONOMETRIC tachometer, and the STROBOSCOPIC tachometer.
ELECTRICAL-OUTPUT frequencies of ac generators can be measured by VIBRATING-REED devices or TUNED CIRCUITS.
AUDIO FREQUENCIES can be measured by a process known as ZERO BEATING. This is done by matching an unknown signal with a locally generated signal of the same frequency obtained from a calibrated high-precision oscillator. As the two frequencies are brought closer to the same value, they reach a point of zero beat. This is when the frequency generated in the oscillator is equal to the frequency of the unknown signal being measured. Another term for zero beating is HETERODYNING.
WAVEMETERS are calibrated resonant circuits used to measure frequency. Any type of resonant circuit can be used in wavemeter applications. The type used depends on the frequency range for which the meter is intended.
For measuring frequencies in the microwave range, the CAVITY WAVEMETER is the type most commonly used.
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2-35 UNCLASSIFIED The CATHODE-RAY OSCILLOSCOPE and the SPECTRUM ANALYZER are used to perform WAVEFORM ANALYSIS.
A typical BACK-TO-FORWARD-RESISTANCE ratio for a diode is 10 to 1.
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2-36 UNCLASSIFIED ANSWERS TO QUESTIONS Q1. THROUGH Q12.
A-1. Bel.
A-2. dBm.
A-3. 4 mW.
A-4. Dummy load or dummy antenna.
A-5. Barretter and thermistor.
A-6. It increases.
A-7. Beat frequency.
A-8. Wavemeter.
A-9. Oscilloscope and spectrum analyzer.
A-10. Spectrum analyzer.
A-11. 10-to-1 ratio.
A-12. It tends to increase.