CHAPTER 6
Figure 6-1 — Mercurial barometer. FLIGHT INSTRUMENT SYSTEMS To maintain instruments properly, you, as an Aviation Electrician’s Mate (AE), must know the basic principles of the flight instrument systems. AEs frequently work with equipment and systems that use the principles of density and pressure. You must consider density and pressure when discussing altimetry and airspeed. Although very light, air has weight and is affected by gravity. By its weight, air exerts pressure on everything it touches. Since air is a gas, it exerts pressure in all directions. The weight of the air pressing down from above determines the air pressure at any given altitude. The weight of the atmosphere presses the molecules closer together, making them more numerous per unit of volume. This action takes place at the bottom of the atmosphere, or where it rests upon the earth’s surface. Therefore, the air at the bottom of the atmosphere is denser than at higher altitudes. Air pressure at sea level on an average day will support a column of mercury 29.92 inches high (Figure 6-1).
Atmospheric pressure is a force per unit area, and force is equal to mass multiplied by acceleration. Therefore, a pressure change occurs if either the mass of the atmosphere changes or the molecules within the atmosphere accelerate. Although altitude exerts the dominant control, temperature and moisture alter pressure at any given altitude. Figure 6-2 shows the standard pressure and temperature at given altitudes.
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Figure 6-2 — The standard atmosphere. Conditions are very seldom standard for temperature or pressure; therefore, you must correct the formula to find density altitude or true airspeed. Let’s consider an airfield under the influence of a low-pressure climatic condition, where the temperature is very hot. Together, these two conditions may reduce the density of the air to such an extent that it affects aircraft engine performance. This reduction of air density makes takeoff capability marginal, especially for a helicopter. The density of air also directly affects aircraft movement through the air, and thus the true airspeed of the aircraft. The denser the air, the more difficult it is for the aircraft to move through it.
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Figure 6-3 — Pitot-static system. PITOT-STATIC SYSTEM The aircraft pitot-static system (Figure 6-3) includes instruments that operate on the principle of the barometer. The system consists of a pitot tube, static air vents, and three indicators, which connect with pipelines that carry air. The three indicators are Airspeed, Altimeter, and the Vertical Speed. The airspeed indicator shows the speed of the aircraft through the air, and the altimeter shows the altitude. The Vertical Speed Indicator (VSI) indicates how fast the aircraft is climbing or descending. All of these indicators operate on air that comes in from outside the aircraft during flight. The pitot tube mounts on the outside of the aircraft (Figure 6-3) at a point where the air is least likely to be turbulent. The tube points in a forward direction parallel to the aircraft’s line of flight. One general type of airspeed tube mounts on a streamlined mast extending below the nose of the fuselage. Another type mounts on a boom extending forward from the leading edge of the wing. Although there is a slight difference in their construction, the tubes operate identically. The Pitot System measures impact pressure, which is the pressure of the outside air against the aircraft flying through it. The tube that goes from the pitot tube to the airspeed indicator applies the outside air pressure to the airspeed indicator. The airspeed indicator calibration allows various air pressures to cause different readings on the dial. The purpose of the airspeed indicator is to interpret pitot air pressure in terms of airspeed in knots. Generally, static air vents (Figure 6-3) are small, calibrated holes in an assembly mounted flush with the aircraft fuselage. Their position is in a place with the least amount of local airflow moving across the vents when the aircraft is flying. Static means stationary or not changing. The static part of the pitot-static system also introduces outside air. However, the outside air is at its normal outside atmospheric pressure as though the aircraft were standing still in the air. The static line applies this outside air to the airspeed indicators, the altimeter, and the vertical speed indicator. 6-4
Figure 6-4 — (A) Airspeed indicator; (B) maximum allowable airspeed indicator. Airspeed Indicators Readings from an airspeed indicator are used to estimate ground speed and to determine throttle settings for the most efficient flying speed. These readings also provide a basis for calculating the best climbing and gliding angles. They warn the pilot if diving speed approaches the safety limits of the aircraft’s structure. Since airspeed increases in a dive and decreases in a climb, the indicator is an excellent check for maintaining level flight. Figure 6-4, view A, shows a cutaway view of a typical airspeed indicator. An airspeed indicator has a cylindrical, airtight case that connects to the static line from the pitot-static tube. Inside the case is a small aneroid diaphragm of phosphor bronze or beryllium copper. The diaphragm is very sensitive to changes in pressure, and it connects to the impact pressure (pitot) line. This construction allows air from the pitot tube to enter the diaphragm. The side of the diaphragm fastens to the case and is rigid. The needle or pointer connects through a series of levers and gears to the free side of the diaphragm. The airspeed indicator is a differential pressure instrument. It measures the difference between the pressures in the impact pressure line and in the static pressure line. The two pressures are equal when the aircraft is stationary on the ground. Movement through the air causes pressure in the impact line to become greater than that in the static line. This pressure increase causes the diaphragm to expand. The expansion or contraction of the diaphragm goes through a series of levers and gears to the face of the instrument to regulate needle position. The needle shows the pressure differential in MPH or knots. All speeds and distances are in nautical miles. MAXIMUM ALLOWABLE AIRSPEED INDICATOR – Figure 6-4, view B, shows the face of a maximum allowable airspeed indicator. The dial face measurements are in 6-5
Figure 6-5 — Airspeed/Mach speed indicator. knots from 50 to 450 with an expanded scale below 200 knots. The dial has an indicating pointer and a maximum safe airspeed pointer. The maximum safe airspeed pointer moves as the maximum safe airspeed changes because of static pressure changes at different altitudes. No matter where the pitot-static tube is located, it is impossible to keep it free from all air disturbances set up by the aircraft structure. You must make allowances for this installation error when reading the indicator. Temperature is another cause of error. Also, imperfect scaling of the indicator dial with respect to the airspeed differential pressure relationship will cause an error in reading. You can make simple adjustments to the instrument mechanism to correct the tendency to read fast or slow. MACH SPEED INDICATORS – In some cases, the term Mach speed is used to express aircraft speed. The Mach speed is the ratio of the speed of a moving body to the speed of sound in the surrounding medium. For example, if an aircraft is flying at a speed equal to one-half the local speed of sound, it is flying at Mach 0.5. If it moves at twice the local speed of sound, its speed is Mach 2. Figure 6-5 shows the front view of a typical airspeed and Mach speed indicator. The instrument consists of altitude and airspeed mechanisms incorporated in a single housing. This instrument gives the pilot a simplified presentation of both indicated airspeed and Mach speed. Both indications are read from the same pointer.
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Figure 6-6 — Airspeed/Mach speed indicator mechanical schematic. The pointer shows airspeed at low speeds, and both indicated airspeed and Mach speed at high speeds. Pitot pressure on a diaphragm moves the pointer, and an aneroid diaphragm controls the Mach speed dial. The aneroid diaphragm reacts to static pressure changes because of altitude changes. Figure 6-6 is a mechanical schematic of an airspeed and Mach speed indicator.
The range of the instrument is 80 to 650 knots indicated airspeed and from 0.5 to 2.0 Mach speed. Its calibrated operating limit is 50,000 feet of altitude. A stationary airspeed dial masks the upper range of the movable Mach dial at low altitudes. The stationary airspeed dial is graduated in knots. The instrument incorporates a landing speed index and a Mach speed setting index. You can adjust both indexes by a knob on the lower left-hand corner of the instrument. You can adjust the landing speed index over a range of 80 to 150 knots. The index operates with the knob in its normal position. You may adjust the Mach speed index over the entire Mach range. The index adjusts by depressing the knob and turning it.
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Altimeter An altimeter is an instrument that measures static pressure. Before you can understand how the altimeter works, you need to understand altitude. Remember, even though the altimeter reads in feet, it is actually measuring pressure. The word altitude is vague, so it needs further defining. The term altitude includes altitude above Mean Sea Level (MSL) and altitude Above Ground Level (AGL). It also includes pressure altitude, indicated altitude, density altitude, and elevation. MEAN SEA LEVEL – Since about 80 percent of the earth’s surface is water, it is natural to use sea level as an altitude reference point. The pull of gravity is not the same at sea level all over the world because the earth is not perfectly round and because of tides. To adjust for this, an average (or mean) value is set; this is the mean sea level. Mean sea level is the point where gravity acting on the atmosphere produces a pressure of 14.70 pounds per square inch. This pressure supports a column of mercury in a barometer to a height of 29.92 inches. This is the reference point from which you measure all other altitudes. See Figures 6-1 and 6-2. The altitude you read from an altimeter refers to MSL. ELEVATION AND TRUE ALTITUDE – Elevation is the height of a land mass above MSL. Elevation is measured with precision instruments that are far more accurate than the standard aircraft altimeter. You can find elevation information on charts or, for a particular spot, painted on a hangar near an aircraft ramp or taxi area. True altitude is the actual number of feet above MSL. A ruler or yardstick is used to measure the altitude. In standard day conditions, pressure altitude and true altitude are the same. ABSOLUTE ALTITUDE – Absolute altitude is the distance between the aircraft and the terrain over which it is flying. It is referred to as the altitude Above Ground Level (AGL). Due t o variations in terrain, AGL is typically unreliable information. However, it is useful when flying near the ground, such as in a takeoff or landing pattern. You find AGL by subtracting the elevation of the terrain beneath the aircraft from the altitude read on the altimeter (MSL). A radar altimeter indicates actual altitude above the terrain; you call this indication radar altitude. PRESSURE ALTITUDE – To measure altitude, instruments sense air pressure and compare it to known values of standard air pressure at specific, measured altitudes. The altitude you read from a properly calibrated altimeter referenced to 29.92 inches of mercury (Hg) is the pressure altitude. Refer back to Figure 6-2. If a pressure altimeter senses 6.75 pounds per square inch pressure with the altimeter set to sea level and barometric pressure 29.92 inches of mercury, the altimeter indicates 20,000 feet. This reading does not mean that the aircraft is exactly 20,000 feet above MSL. It means the aircraft is in an air mass exerting a pressure equivalent to 20,000 feet on a standard day. You can see that pressure altitude is not true altitude. INDICATED AND CALIBRATED ALTITUDE – Unfortunately, standard atmospheric conditions very seldom exist. Atmospheric conditions and barometric pressure can vary considerably. A pressure change of one-hundredth (0.01) of an inch of mercury represents a 9-foot change in altitude at sea level. Barometric pressure changes between 29.50 and 30.50 are not uncommon (a pressure change of about 923 feet). Indicated altitude is the uncorrected reading of a barometric altimeter. Calibrated altitude is the indicated altitude corrected for inherent and installation errors of the 6-8
altimeter. On an altimeter without such errors, indicated altitude and calibrated altitude are identical. Assume that this is the case for the rest of this discussion. When flying below 18,000 feet, the aircraft altimeter must be set to the altimeter setting (barometric pressure corrected to sea level) of a selected ground station within 100 miles of the aircraft. Altitude read from an altimeter set to local barometric pressure is indicated altitude. The accuracy of this method is limited because you must assume a standard lapse rate; that is, for a given number of feet of altitude, an exact change in pressure occurs. This exact change seldom happens, which limits the accuracy of the altimeter. Above 18,000 feet, all altimeters are set to 29.92 (pressure altitude). Although the altimeter is not accurate, as long as all aircraft have the same barometric pressure setting, aircraft vertical separation is controlled. DENSITY ALTITUDE – A very important factor in determining the performance of an aircraft or engine is the density of the air. The denser the air, the more horsepower the engine can produce. Also, there is more resistance to the aircraft when flying resulting in airfoils producing more lift, and propellers producing more thrust. Pressure, temperature, and moisture content all affect air density. Measurements of air density are in weight per unit volume (for example, pounds per cubic foot). However, a more convenient measurement of air density for the pilot is density altitude. This is that altitude in the standard atmosphere which corresponds to a particular air density. Density altitude is the pressure altitude corrected for temperature deviations from the standard atmosphere. In basic terms, it is the altitude that the aircraft "thinks" it's at. An increase in density altitude corresponds to reduced air pressure felt by the aircraft. This results in airfields at higher elevations, particularly when warm temperatures are present to require more runway for aircraft to take off. Additionally, aircraft will have a reduced rate of climb and a faster approach and will experience a longer landing roll. Density altitude does not show on an instrument. It is usually taken from a table or computed by comparing pressure, altitude, and temperature. Although moisture content affects air density, its effect is negligible." Several kinds of altimeters are in use today. They are all constructed on the same basic principle as an aneroid. They all have pressure responsive elements (aneroid wafers) that expand or contract with the pressure changes of different flight levels. The heart of a pressure altimeter is its aneroid mechanism (Figure 6-7), which consists of one or more aneroid wafers. The expansion or contraction of the aneroid wafers with pressure changes operates the linkage. This action moves the indicating hand/counter to show altitude. Around the aneroid mechanism of most altimeters is a device called the bimetal yoke. As the name implies, this device is composed of two metals. It performs the function of compensating for the effect that temperature has on the metals of the aneroid mechanism. The altimeter discussed in the following paragraphs is a simple one. Several complex altimeters are discussed later in this chapter, along with the automatic altitude system. 6-9
Figure 6-7 — Simplified aneroid mechanism. Figure 6-8 — Counter pointer pressure altimeter.
COUNTER POINTER PRESSURE ALTIMETER – The purpose of the counter pointer pressure altimeter (Figure 6-8) is to show aircraft height. By studying the dial of the indicator, you can easily understand the procedure for determining the height of the aircraft. A description of the mechanical operation of this altimeter follows. As you read about the operation, refer to Figure 6-9.
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Figure 6-9 — Mechanical schematic of a counter pointer pressure altimeter.
Atmospheric changes cause movement of the two aneroid diaphragm assemblies. These assemblies move two similar rocking shaft assemblies mutually engaged with the main pinion assembly. This movement goes to the handstaff assembly, which operates the hand assembly and drives the counter mechanism through a disk. Because of the special design of the hand assembly, the counter indication is never obscured. An internal vibrator minimizes friction during the instrument’s operation. You make barometric corrections by turning the externally located knob. The knob engages the barometric dial and the main plate assembly that supports the entire mechanism. You make adjustments so the reading on the barometric dial corresponds to the area barometric conditions in which the aircraft is flying. 6-11
Figure 6-10 — Vertical speed indicator (VSI). Figure 6-11 — Mechanical schematic of a VSI. Vertical Speed Indicator (VSI) A VSI shows the rate at which an aircraft is climbing or descending. It is very important for night flying, flying through fog or clouds, or flying when the horizon is obscured. Another use is to determine the maximum rate of climb during performance tests or in actual service. The rate of altitude change, as shown on the indicator dial, is positive in a climb and negative in a dive or glide. The dial pointer (Figure 6-10) moves in either direction from the zero point. This action depends on whether the aircraft is going up or down. In level flight the pointer remains at zero. The vertical speed indicator is contained in a sealed case, and it connects to the static pressure line through a calibrated leak. Refer to Figure 6-11. Changing pressures will result in expansion or contraction of the diaphragm, which in turn will move the indicating needle through the use of internal gears and levers. The instrument automatically compensates for changes in temperature. Although the vertical speed indicator operates from the static pressure source, it is a differential pressure instrument. The difference in pressure between the instantaneous static pressure in the diaphragm and the static pressure trapped within the case creates the differential pressure. When the pressures equalize in level flight, the needle reads zero. As static pressure in the diaphragm changes during a climb or descent, the needle immediately shows a change of vertical speed. However, until the differential pressure stabilizes at a definite ratio, indications are not reliable. Because of the restriction in airflow through the calibrated 6-12
NOTE To understand air data computer maintenance in modern aircraft, you must have knowledge of digital electronics, including logic diagrams and flow charts. Review NEETS, Module 13, Introduction to Number Systems and Logic Circuits, NAVEDTRA 14185, and Module 22, Introduction to Digital Computers, NAVEDTRA 14194 before continuing. leak, the differential pressure requires a 6 to 9 second lag for the pressures to stabilize. The VSI has a zero adjustment on the front of the case. You use this adjustment with the aircraft on the ground to return the pointer to zero. While adjusting the instrument, tap it lightly to remove friction effects. AIR DATA COMPUTER (ADC) SYSTEM Aircraft operating below 0.9 Mach airspeed use raw pitot and static pressures to develop accurate airspeed, altitude, and vertical speed indications. Aircraft operating in this speed range use the pressures that the pitot-static ports sense. Modern supersonic aircraft operate in a higher speed range and require more accurate pressures. At high speed, pressures build upon the external skin of the aircraft. These pressures cause a distortion of the normal flow of air, causing the pitot-static system to sense false pressures. The system then supplies erroneous information to the flight instruments. The altimeter, for instance, may show an error of more than 3,000 feet. A 3,000-foot error in altitude is intolerable and could put an aircraft in an extremely dangerous position. The system that compensates for altitude and other pitot-static errors is the Air Data Computer (ADC) system. Many variations exist in both the name of the systems and the method of data development. Purpose Many inputs are common to the various types of ADC systems. ADCs differ in how they process input data and distribute output data to the various systems using the data. Data requirements vary with the type and mission of the aircraft. Figure 6-12 shows the major distribution of systems that depend on all or part of the ADC. Notice that all inputs, such as pitot and static pressures, go to the ADC. The ADC receives pneumatic and electrical inputs to produce various outputs. Signals resulting from the processing of the inputs go to the using systems.
The ADC receives information from pressure-sensitive and temperature-sensitive units mounted on external points of the aircraft. Using this data, it compensates for errors and sends the corrected information to other systems in the aircraft. Concurrently, it detects any changes in pressure and temperature information. It converts these changes into usable signals and sends them along with the pressure and temperature signals. The electrical signal outputs are representative of altitude, Mach speed, true airspeed, angle of attack, total temperature, and impact pressure. There is also a pneumatic output of corrected static pressure. This output is used by the barometric altimeter, airspeed, VSIs, and some modules within the air data computer. 6-13
Figure 6-12 — Air Data Computer block diagram showing inputs and outputs.
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There are four basic data inputs in every ADC system: 1. Total pressure (pitot) 2. Indicated static pressure 3. Indicated angle of attack 4. Total temperature Command and test signal inputs use the available raw and corrected primary data for making functional tests of various ADC outputs. Table 6-1 contains a list of symbols and their definitions. Since these symbols are used many times in this section, you should refer to this table for symbol meanings.
Table 6-1 — Symbols Used with an ADC System SYMBOL DEFINITION ADC Air data computer AOA Angle of attack BIT Built in test a i Indicated angle of attack a T True angle of attack B Constant ∆ Incremental change (delta) Hp Barometric or pressure altitude M Mach speed PD Pressure differential Ps Correct static pressure P Indicated static pressure Pt Correct total pressure Pti Indicated total pressure QA Actual impact pressure Qc Correct impact pressure Ts Free airstream temperature Tt Total temperature Tti Indicated total temperature Va True airspeed Vc Calibrated airspeed 6-15
Figure 6-13 — Angle of attack transmitter (probe). Major Components The major components that collect and distribute information used in the air data computer system are listed below. 1. Angle- of-attack transmitter 2. Pitot-static system 3. Total temperature probe Although the functions of these components are essentially the same on all aircraft the processing and distribution of air data information varies from aircraft model to model. When performing maintenance on any ADC system, you shall refer to the latest Maintenance Instructions Manual (MIM) for that particular aircraft model to ensure you use correct ADC system information. ANGLE-OF-ATTACK TRANSMITTER – Forces vary with the angle of attack. The angle of attack is the angle between the relative wind and the chord of the wing. The chord of the wing is a straight line running from the leading edge to the trailing edge. Increasing the angle of attack increases the pressure felt under the wing and vice versa. The angle-of-attack transmitter (Figure 6- 13) detects changes in the aircraft’s local angle of attack. It sends these changes, in the form of mechanical motion, to potentiometers within the transmitter. These potentiometers convert the mechanical motion to proportional electrical voltages. These voltages go to associated angle-of-attack indicating and interface equipment. The transmitter has a detector probe that senses changes in airflow. Changes in airflow cause the probe paddle to rotate. This rotation, in turn, drives the wiper arms of the three internally mounted potentiometers. The angle-of-attack system shows the pilot aircraft pitch attitude with respect to the surrounding air mass. 6-16
Figure 6-14 — ADC system airstream sensors. PITOT-STATIC SYSTEM – Figure 6-14 shows the airstream sensors of the pitot-static system. These sensors sense the air surrounding the aircraft and provide impact (pitot/Pt) pressure and atmospheric (static/Ps) pressure. These pressures go to the flight instruments and to the ADC. The pitot-static system is actually two separate systems with individual pitot-static probes (Figure 6-15), one on each side of the forward fuselage. The ADC receives static pressure (Ps) from both probes. However, it receives total pressure (Pt) from only one probe.
Indicated Static Pressure – This pressure (P) is the atmospheric pressure as sensed at a point on the aircraft that is relatively free from airflow disturbances. At subsonic speeds, static pressure error is small and of little significance. However, at transonic and supersonic speeds, the static ports sense extreme static pressure errors. Both Mach speed and angle of attack can cause significant errors in the static pressure system. Indicated static pressure (P), as detected by the aircraft static ports, deviates from true static pressure. These deviations have a definite relationship to Mach speed and angle of attack. The size of the error is the ratio of true static pressure to indicated static pressure, as related to Mach speed and angle of attack. 6-17
CAUTION Be sure to disable the pitot-static heater before working on this system. You may be seriously burned by touching the probes. Figure 6-15 — Pitot-static probe. Impact Pressure – As implied, impact pressure (Qc) is the force of the air against the aircraft. Qc is measured directly by use of a pitot-static probe (Figure 6-15) or calculated from the outputs of the static and total pressure transducers. The ADC calculates actual impact pressure (QA) as a function of Mach speed squared and static pressure.
Indicated Total Pressure – This pressure (Pti) is the sum of static air pressure and the pressure created by aircraft motion through the air. The pitot tube senses total pressure, which you also know by the familiar term pitot pressure. Corrected Static and Corrected Total Pressures – These pressures, Ps and Pt, contain errors that must be corrected to get true static and true total pressures. These errors are a result of slope and offset errors related to Mach speeds. The computer calculates the specified slope and intercept errors as functions of the indicated pressure ratio (Pti/P) and of the indicated angle of attack (a i).
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Figure 6-16 — Total temperature circuit. TOTAL TEMPERATURE PROBE – Total temperature (Tt) is the temperature of ambient air plus the temperature increase created by the motion of the aircraft. Total temperature is sensed by a probe. This probe includes a platinum resistance element inside an aerodynamic housing placed in the airstream. The resistive element, whose resistance varies with temperature, acts as the variable portion of a bridge circuit. The total temperature probe provides the ADC with accurate outside air temperature information. The raw information is the indicated total temperature (Tti). The computer smooths and limits computations on the Tti before using the resultant output to calculate true T t. Figure 6-16 shows a typical temperature-sensitive bridge circuit that provides temperature data to the air data computer.
AUTOMATIC ALTITUDE SYSTEM In the past, the air traffic control system radar presented azimuth and distance information to the controller on horizontal radarscopes. Aircraft identification was done primarily by voice radio, the use of position reports over definite fixes, identifying turns of the aircraft to headings requested by the controller, or a beacon identification signal. Altitude information was given over the voice radio. After this information-gathering process, the information was recorded on a flight strip by the controller and updated as required. When the aircraft moved into another controller’s area, the handoff of the aircraft and the associated information was a manual process. Although the system was adequate, it became cumbersome during heavy traffic. 6-19
Figure 6-17 — The automatic altitude reporting system. The increase in air traffic since 1950 has caused serious problems of vertical separation, terrain clearance, and collision avoidance. Because of these problems, improved air traffic control techniques were developed. These techniques included the use of altitude-coded transponders for automatic altitude and position reporting. Automatic altitude reporting equipment that provides continuous automatic identification of aircraft on the ground controller’s radarscopes has been developed. This equipment cuts out many of the manual steps required in the old air traffic control system. An air data computer corrects static pressure errors and provides synchro-driven altitude information to the pilot’s altimeter. It also provides altitude in digital form to the aircraft transponder in high-performance aircraft. In low-performance aircraft, the equipment provides a direct readout of altitude to the pilot and digital altitude information to the aircraft transponder. The digital information then goes to the ground interrogator and shows on the radarscopes in alphanumeric form. The automatic altitude system operation is discussed in the following paragraphs utilizing the Identification Friend or Foe (IFF) system operation. An interrogation pulse group goes from the interrogator-transmitter unit through a directional interrogator antenna assembly. The pulse group triggers an airborne transponder, causing a multiple pulse reply group to be transmitted. The transponder transmission goes to the ground interrogator-receiver, which is processed through a computer. It is then displayed in alphanumeric form on the controller’s radar screen. The length of the round-trip transit time determines the range of the replying aircraft. The mean direction of the main beam of the interrogator antenna during the reply determines the azimuth. The encoded signal from the transponder provides, via mode C, the aircraft’s altitude in 100-foot increments. Refer to Figure 6-17, which shows the automatic altitude reporting system.
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Figure 6-18 — AAU-19/A, AAU-21/A, AAU-24/A altimeters. As you can see, a semi-automated air traffic control system includes the following improvements over the past system. The automatic altitude reporting system automatically provides the air traffic controller with a radar presentation. It identifies, in three dimensions, every properly equipped aircraft within the controllers’ area. Because of the three-dimensional presentation, the automatic altitude reporting system greatly reduces the use of voice radio. It also eases the workload of the air traffic controller, thus increasing air traffic control efficiency. A transponder signal reinforces the radar signal normally seen on the radarscopes. It makes the signal stronger and much less susceptible to atmospheric interference. The beacon system altitude reporting feature may reduce vertical separation in the higher flight levels. The automatic altitude reporting system continuously updates aircraft altitude and records in 100-foot increments. Separations permits more accurate traffic control when aircraft are changing altitude rapidly, as they do in terminal areas. Altimetry The three altimeters that work with the automatic altitude reporting system are the AAU- 19/A, AAU-21/A, and AAU-24/A (Figure 6-18).
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Figure 6-19 — AAU-19/A altimeter. SERVOED BAROMETER ALTIMETER AAU-19/A – The counter-drum-pointer served barometric altimeter (Figure 6-19) consists of a pressure altimeter combined with an at- powered servomechanism. The altitude display is in digital form, using a 10,000-foot counter, a 1,000-foot counter, and a 100-foot drum. Also, a single pointer shows hundreds of feet on a circular scale. The barometric pressure setting (baroset) knob is used to insert the local pressure in inches of mercury. The baroset knob has no effect on the digital output (mode C) of the ADC. This digital output is always referenced to 29.92 inches of mercury. The altimeter has a servoed mode and a pressure mode of operation. The mode of operation is controlled by a spring-loaded, self-centering mode switch, placarded RESET and STBY. In the servoed mode, the altimeter displays altitude, corrected for position error, from the synchro output of the air data computer. In the standby mode, the altimeter operates as a standard altimeter. In this mode, it uses static pressure from the static system that is uncorrected for position error. The servoed mode is selected by placing the mode switch to RESET for 3 seconds. The ac power must be on. During standby operation, a red STBY flag appears on the dial face. The altimeter automatically switches to standby operation during an electrical power loss or when the altimeter or altitude computer fails. The standby operation is selected by placing the mode switch to STBY. An ac-powered internal vibrator 6-22
Figure 6-20 — AAU-24/A altimeter dial face. automatically energizes in the standby mode to lessen friction in the display mechanism. With the local barometric pressure set, the altimeter should agree to ±75 feet of field elevation in both modes. AAU-21/A ALTIMETER – AAU-21/A altimeter is used in low/slow aircraft. It has a counter-drum-pointer display similar in appearance to the AAU-19/A. The altimeter contains a servo-driven encoder. The encoder provides an altitude signal to the aircraft transponder for transmission to a ground station. AAU-24/A ALTIMETER – The AAU-24/A altimeter (Figure 6-20) contains a precision pressure sensing device, counter, and pointer drive mechanisms. It also contains a combination counter-drum and pointer for altitude display. The counter displays two digits, showing multiples of 10,000 feet and 1,000 feet respectively, and moves intermittently. The drum shows multiples of 100 feet and moves continuously. The pointer travels one revolution for each increment of 1,000 feet of altitude. The pointer scale is from 0 to 9, each step representing an increment of 100 feet. Each 100-foot step is split into two increments of 50 feet each.
The barometric setting (baroset) knob is located in the lower left corner of the bezel. It protrudes a maximum of 0.73 inch in front of the bezel. The baroset knob works with a four-digit counter, designated IN Hg, to set the altitude indication to the prevailing barometric pressure. It is adjustable from 28 to 31 inches of mercury. Next to the baroset knob is a locking screw. This screw is used only during calibration procedures to align the barometric pressure (IN Hg) indication with altitude indication. Two sets of internal lights, one red and one white, provide dial lighting. Each set consists of four lights. Controls for dial lighting are external to the altimeter. To overcome the effects of stop-and-jump friction in altimeter mechanisms, the altimeter has an internal, electrically operated mechanical vibrator. 6-23
Figure 6-21 — AOA indicators: (A) radial; (B) vertical scale. ANGLE-OF-ATTACK (AOA) INDICATING SYSTEM The Angle-of-Attack (AOA) indicating system detects aircraft angle of attack from a point on the side of the fuselage. It furnishes reference information for the control and actuation of other units and aircraft systems. It provides signals to operate an AOA indicator (Figure 6-21) on the pilot’s instrument panel. This indicator displays a continuous visual indication of the local angle of attack. A typical AOA system provides electrical signals for operating the rudder pedal shaker. The shaker warns the pilot of an impending stall when the aircraft is approaching the critical stall angle of attack. Electrical switches in the AOA indicator operating at various preset angles of attack energize colored lights in the approach light system and an approach index light in the cockpit. These lights furnish the landing signal officer and the pilot with an accurate indication of approach angle of attack during landing. An angle-of-sideslip system, consisting of an airstream direction detector, and angle-of-sideslip compensator, is installed on some aircraft. The outputs from these are used for controlled rocket firing.
The AOA indicating system consists of an airstream direction detector transmitter (Figure 6-22) and an indicator. The airstream direction detector measures local airflow direction relative to the true angle of attack. It does this by determining the angular difference between local airflow and the fuselage reference plane. The sensing element works with a servo-driven balanced bridge circuit, which converts probe positions into electrical signals.
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Figure 6-22 — AOA transmitter. Figure 6-23 — Mechanical schematic of airstream direction detector.
The AOA indicating system operation is based on detection of differential pressure at a point where the airstream is flowing in a direction that is not parallel to the true angle of attack of the aircraft. This differential pressure is caused by changes in airflow around the probe. The probe extends through the skin of the aircraft into the airstream. The exposed end of the probe contains two parallel slots (ports). These slots detect the differential airflow pressure (Figure 6-23). Air from the slots passes through two separate air passages to separate compartments in a paddle chamber. Any differential pressure, caused by misalignment of the probe to the direction of airflow, causes the paddles to rotate. The moving paddles rotate the probe, through mechanical linkage, until the pressure differential is zero. Alignment occurs when the slots are symmetrical with the airstream direction.
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Two potentiometer wipers, rotating with the probe, provide signals for remote indications. Probe position, or rotation, converts into an electrical signal by the po tentiometer that is the transmitter component of a self-balancing bridge circuit. When the angle of attack of the aircraft changes, the position of the transmitter potentiometer alters. The alteration causes an error voltage to exist between the transmitter potentiometer and the receiver potentiometer in the indicator. Current flows through a sensitive polarized relay to rotate a servomotor located in the indicator. The servomotor drives a receiver potentiometer in the direction required to reduce the error voltage. This action restores the circuit to a null or electrically balanced condition. The polarity of the error voltage determines the resultant direction of rotation of the servomotor. The indicating pointer is attached to, and moves with, the receiver potentiometer wiper arm to show on the dial the relative angle of attack. Figure 6-24 shows the relationship of the AOA indexer lights indication and stall warning. The AOA indexer lights mounted on the pilot’s Heads Up Display (HUD) Combiner Assembly has two arrows and a circle illuminated by colored lamps to provide the pilot with approach information. Two Angle of Attack Transmitters (AOATs) provide angle of attack information to the flight control computers, which in turn control the AOA indexer display. The upper arrow is for high angle of attack (green). The lower arrow is for low angle of attack (red). The circle is for optimum angle of attack (amber). An arrow and a circle together show an intermediate or optimum position for landing approach.
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Figure 6-24 — Angle-of-attack (AOA) indications.
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NOTE You should review NEETS, Module 15, Principles of Synchros, Servos, and Gyros, NAVEDTRA 14187 before continuing. Figure 6-25 — Rudder shaker schematic (simplified). The indexer lights function only when the landing gear is down. A flasher unit causes the indexer lights to pulsate when the arresting hook is up with the HOOK BYPASS switch in the CARRIER position. STALL WARNING SYSTEM Many aircraft have stall warning indicators to warn the pilot of an impending aerodynamic stall. In the past, stall warning indicators were of a pneumatic control type. These devices activated either warning horns or flashing lights. Later, research found that a stall relates directly to the angle of attack, regardless of airspeed, power setting, or aircraft loading. The stall warning devices of most aircraft now in the fleet operate at a specified angle of attack. The devices operate through cams in the AOA indicator. The cam- driven switch activates a vibrator motor connected to either a rudder pedal or the control stick. Figure 6-25 shows a simplified schematic of the rudder shaker system. When the aircraft reaches stall angle of attack, the AOA indicator cam-actuated switch completes the rudder shaker motor circuit to ground. When the angle of attack returns below stall conditions, the cam de- actuates the switch. The switch action removes the ground from the rudder shaker motor. GYROSCOPIC INSTRUMENTS Early aircraft were flown by visually aligning the aircraft with the horizon. With poor visibility, it was not possible to fly the aircraft safely. The need for flight instruments to correct this condition led to the development of gyroscopic instruments. The gyroscopic properties of a spinning wheel made precision instrument flying, precise navigation, and pinpoint bombing practical and reliable. Some of the instruments that use this principle are the turn-and-bank indicator, directional gyro, gyro horizon, and drift meter. Systems that use the gyroscopic principle include the Automatic Flight Control System (AFCS), gyrostabilized flux-gate compass, and inertial navigation system. The following paragraphs contain a brief review of gyroscopic principles.
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Figure 6-26 — Simple gyroscope. A gyroscope is a spinning wheel or rotor with universal mounting. This mounting allows the gyroscope to assume any position in space. Any spinning object exhibits gyroscopic properties. The wheel, with specific design and mounts to use these properties, is a gyroscope. The two important design characteristics for instrument gyros are: 1. High-density weight for small size 2. High-speed rotation with low friction The mountings of the gyro wheels are gimbals. They can be circular rings or rectangular frames. However, some flight instruments use part of the instrument case itself as a gimbal. A simple gyroscope is shown in Figure 6-26. The two general types of mountings for gyros are the free or universal mounting and the restricted or semi-rigid mounting. The type of mounting the gyro uses depends on the gyro’s purpose. A gyro can have different degrees of freedom. The degree of freedom depends on the number of gimbals supporting the gyro and the arrangement of the gimbals. Do not confuse the term degrees of freedom, as used here, with an angular value as in degrees of a circle. The term degrees of freedom, as used with gyros, shows the number of directions in which the rotor is free to move. Some authorities consider the spin of the rotor as one degree of freedom, but most do not. A gyro enclosed in one gimbal, such as the one shown in Figure 6-26, has only one degree of freedom. This is a freedom of movement back and forth at a right angle to the axis of spin. When this gyro is mounted in an aircraft, with its spin axis parallel to the direction of travel and capable of swinging from left to right, it has one degree of freedom. The gyro has no other freedom of movement. Therefore, if the aircraft should nose up or down, the geometric plane containing the gyro spin axis would move exactly as the aircraft does in these directions. If the aircraft turns right or left, the gyro would not change position, since it has a degree of freedom in these directions. A gyro mounted in two gimbals normally has two degrees of freedom. Such a gyro can assume and maintain any attitude in space. For illustrative purposes, consider a rubber ball in a bucket of water. Even though the water is supporting the ball, it does not restrict the ball’s attitude. The ball can lie with its spin axis pointed in any direction. Such is the case with a two-degree-of-freedom gyro, often called a free gyro. In a two-degree-of-freedom gyro, the base surface turns around the outer gimbal axis or around the inner gimbal axis, while the gyro spin axis remains fixed. The gimbal system isolates the rotor from the base rotation. The universally mounted gyro is an example of 6-29
Figure 6-27 — Precession resulting from deflective force. this type. Restricted or semi-rigid mounted gyros are those mounted so one plane of freedom is fixed in relation to the base. Practical applications of the gyro are based upon two basic properties of gyroscopic action: 1. Rigidity in space 2. Precession Newton’s first law of motion states, “A body at rest will remain at rest, or if in motion will continue in motion in a straight line, unless acted upon by an outside force.” An example of this law is the rotor in a universally mounted gyro. When the wheel is spinning, it stays in its original plane of rotation regardless of how the base moves. The factors that determine how much rigidity a spinning wheel has are in Newton’s second law of motion. This law states, “The deflection of a moving body is directly proportional to the deflective force applied and is inversely proportional to its mass and speed.” To obtain as much rigidity as possible in the rotor, the rotor has great weight for siz e and rotates at high speeds. To keep the deflective force at a minimum, the rotor shaft mounts in low friction bearings. The basic flight instruments that use the gyroscopic property of rigidity are the gyro horizon, the directional gyro, and any gyrostabilized compass system. Therefore, their rotors must be freely or universally mounted. Precession (Figure 6-27) is the resultant action or deflection of a spinning wheel when a deflective force is applied to its rim. When a deflective force is applied to the rim of a rotating wheel, the resultant force is 90 degrees ahead of the direction of rotation and in the direction of the applied force. The rate at which the wheel precesses is inversely proportional to rotor speed and directly proportional to the deflective force. The force with which a wheel precesses is the same as the deflective force applied minus the friction in the gimbal ring, pivots, and bearings. If too great a deflective force is applied for the amount of rigidity in the wheel, the wheel precesses and topples over at the same time.
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CAUTION If pull-to-cage switch is locked in caged position, it must be pulled to extended position before rotating counterclockwise to un-caged position or damage will result. The pull-to-cage switch should not be locked in caged position if gyro is spinning or damage to gyro may result. Any spinning mass exhibits the gyroscopic properties of rigidity in space and precession. The rigidity of a spinning rotor is directly proportional to the weight and speed of the rotor, and inversely proportional to the deflective force. Attitude Indicator Pilots determine aircraft attitude by referring to the horizon when they can see it. Often, however, the horizon is not visible. When it is dark or when there are obstructions to visibility such as overcast skies, smoke, or dust, pilots cannot use the earth ’s horizon as a reference. When these conditions exist, they refer to an instrument called the att itude indicator. This instrument is also known as a Vertical Gyro Indicator (VGI), artificial horizon, Attitude Reference Indicator (ARI), or g yro horizon. From these instruments, pilots learn the relative position of the aircraft with reference to the earth’s horizon. Although attitude indicators (Figure 6-28, frame 1) differ in size and appearance, they all have the same basic components and present the same basic information. On the face of the indicator will always be a miniature aircraft that represents the nose (pitch) and wing (bank) attitude of the aircraft. The bank pointer on the indicator face shows the degree of bank (in 10-degree increments up to 30 degrees, then in 30-degree increments to 90 degrees). The sphere is always light on the upper half and dark on the lower half to show the difference between sky and ground. Calibration marks on the sphere show degrees of pitch in 5- or 10-degree increments. An OFF flag comes into view when the system has a loss of power or the pull-to-cage knob is pulled out (F igure 6-28, frame 3). Each indicator has a pitch trim adjustment or pull-to-cage knob for the pilot to center the horizon as necessary. When transporting the gyro, keep it in a locked and fixed position and use the pull-to-cage knob to protect the gimbals from damage. The knob must be pulled and turned clockwise.
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Figure 6-28 — Roll and pitch indications on the attitude indicator.
Some attitude indicators have a self-contained gyro. Other more modern indicators use pitch and roll information from the inertial system or the attitude heading reference system. These systems are accurate and reliable. They gain their reliability and accuracy from their larger size, which is not limited by the space of an instrument panel. Electrical signals from the remote gyro travel via synchros. The signal is amplified in the indicator to drive servomotors and position the indicator sphere. This positioning is the same as the vertical gyro position in the gyro case. In the newer attitude indicators, the sphere is gimbal-mounted and capable of 360-degree rotation. Also, a test function is provided to test the instrument landing system vertical and horizontal pointers. In contrast, the older gyros could only travel 60 degrees to 70 degrees of pitch and 100 degrees to 110 degrees of roll. Operation The attitude reference indicator receives 115vac 3-phase aircraft power through energized contacts of relay K1 located in the static power inverter. With 115vac 3-phase power applied to the attitude reference indicator, the OFF flag goes out of view and the gyro will spin up and erect. Also, 115vac phase A is applied to the dc power supply which develops dc voltages for the amplifiers and test circuits. The 115vac phase C is used to excite the attitude pick-off synchros. If 115vac 3-phase aircraft power is lost, 6-32
Figure 6-29 — All-attitude indicator (AAI). relay K1, in the static power inverter, de-energizes and 28-vdc is applied to a dc-to-ac inverter and develops the 115vac 3-phase power. An electrically driven vertical gyro (Figure 6-28, frames 5 through 10) maintains vertical orientation through use of an electronic erection system and provides a continuous attitude display. Attitude pick-off synchros are mechanically coupled to the gyro and their output signals are applied to pitch and roll amplifiers. Amplified pitch and roll analog signals are then sent to control-converter. In the control-converter, pitch and roll analog signals are applied through Scott-T transformers and an A/D converter to produce attitude signals. A software built in test BIT samples the attitude signals for reasonable content and a no-go produces not valid attitude pitch and roll output signals. The pitch and roll attitude and validity signals are then sent to the Mission Computer (MC) system and provide backup attitude signals for the various navigation routines and displays. Variations in aircraft angle-of-attack will cause differences in the caged position of the gyro spin axis relative to true vertical. Some aircraft incorporate an all-attitude indicator (Figure 6-29). In addition to pitch and roll, this indicator shows compass information along the horizon bar. It also shows turn- and-bank information on the bottom. An even more sophisticated instrument, the flight director, displays the above information plus radio navigation information, all on one instrument.
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NOTE Because of close association and interface with inertial navigation systems, Chapter 7 of this RTM contains information about attitude indicating systems. Figure 6-30 — Turn-and-bank indicator.
T urn-and-Bank Indicator The turn-and-bank indicator (Figure 6-30), also called the turn-and-slip indicator, shows the lateral attitude of an aircraft in straight flight. It also provides a reference for the proper executions of a coordinated bank and turn. It shows when the aircraft is flying on a straight course and the direction and rate of a turn. It was one of the first modern instruments for controlling an aircraft without visual reference to the ground or horizon. The indicator is a combination of two instruments, a ball and a turn pointer. The ball part of the instrument operates by natural forces (centrifugal and gravitational). The turn pointer depends on the gyroscopic property of precession for its indications. The power for the turn indicator gyro is either electrical or vacuum. BALL – The ball portion of a turn-and-bank indicator (Figure 6-30) consists of a sealed, curved, glass tube. The tube contains water-white kerosene and a black or white agate or common steel ball bearing. The ball bearing is free to move inside the tube. The fluid provides a damping action and ensures smooth and easy movement of the ball. The curved tube allows the ball to seek the lowest point when in level flight. This point is the tube center. A small projection on the left end of the tube contains a bubble of air. The bubble lets the fluid expand during changes in temperature. There are two markings or wires around the center of the glass tube. They serve as reference markers to show the correct position of the ball in the tube. The plate that holds the tube and the references are painted with luminous paint. The only force acting on the ball during straight flight (no turning) with the wings level is gravity. The ball seeks its lowest point and stays within the reference marks. In a turn, centrifugal force also acts on the ball in a horizontal plane opposite to the direction of the turn. The ball assumes a position between the reference markers when the resultant of centrifugal force and gravity acts directly opposite to a point midway between the 6-34
reference markers. When the force acting on the ball becomes unbalanced, the ball mo ves away from the center of the tube. In a skid, the rate of turn is too great for the angle of bank. The excessive centrifugal force moves the ball to the outside of the turn. The resultant of centrifugal force and gravity is not opposite the midpoint between the reference markers. The ball moves in the direction of the force, toward the outside of the turn. Returning the ball to center (coordinated turn) calls for increasing bank or decreasing rate of turn, or a combination of both. In a slip, the rate of turn is too slow for the angle of bank. The resultant of centrifugal force and gravity moves the ball to the inside of the turn. Returning the ball to the center (coordinated turn) requires decreasing the bank or increasing the rate of turn, or a combination of both. The ball instrument is actually a balance indicator because it shows the relationship between angle of bank and rate of turn. It lets the pilot know when the aircraft has the correct rate of turn for its angle of bank. TURN POINTER – The turn pointer operates on a gyro. The gimbal ring encircles the gyro in a horizontal plane and pivots fore and aft in the instrument case. The major parts of the turn portion of a turn-and-bank indicator are as follows: A frame assembly used for assembling the instrument. A motor assembly consisting basically of the stator, rotor, and motor bearings. The electrical motor serves as the gyro for the turn indicator. A plate assembly for mounting the electrical receptacle, pivot assembly, choke coil, and capacitors for eliminating radio interference. A damping unit that absorbs vibrations and prevents excessive oscillations of the needle. The unit consists of a piston and cylinder mechanism. The adjustment screw controls the amount of damping. An indicating assembly composed of a dial and pointer. The cover assembly.
The carefully balanced gyro rotates about the lateral axis of the aircraft in a frame that pivots about the longitudinal axis. When mounted in this way, the gyro responds only to motion around a vertical axis. It is unaffected by rolling or pitching. The turn indicator takes advantage of one of the basic principles of gyroscopes— precession. Precession, as already explained, is a gyroscope’s natural reaction 90 degrees in the direction of rotation from an applied force. It is visible as resistance of the spinning gyro to a change in direction when a force is applied. As a result, when the aircraft makes a turn, the gyro position remains constant. However, the frame in which the gyro hangs, dips to the side opposite the direction of turn. Because of the design of the linkage between the gyro frame and the pointer, the pointer shows the correct direction of turn. The pointer displacement is proportional to the aircraft rate of turn. If the pointer remains on center, it shows the aircraft is flying straight. If it moves off center, it shows the aircraft is turning in the direction of the pointer deflection. The turn needle shows the rate (number of degrees per minute) at which the aircraft is turning. By using the turn-and-bank indicator, the pilot checks for coordination and balance in straight flight and in turns. By cross-checking this instrument against the airspeed 6-35
Figure 6-31 — Miscellaneous flight instruments. indicator, the pilot can determine the relation between the aircraft lateral axis and the horizon. For any given airspeed, there is a definite angle of bank necessary to maintain a coordinated turn at a given rate. MISCELLANEOUS FLIGHT INSTRUMENTS The pilot uses several other indicators to control the aircraft. These indicators are not always useful, but they are beneficial under special flight conditions. As you read this section, refer to Figure 6-31.
Accelerometer Indicators The pilot must limit aircraft maneuvers so various combinations of acceleration, airspeed, gross weight, and altitude remain within specified values. These operational limits cut out the possibility of damaging aircraft as a result of excessive stresses. The accelerometer shows the load on the aircraft structure in terms of gravitation (g) units. It presents information that lets the aircraft be maneuvered within its operational limits. The forces sensed by the accelerometer act along the vertical axis of the aircraft. The main hand moves clockwise as the aircraft accelerates upward and counterclockwise as the aircraft accelerates downward. 6-36
Figure 6-32 — Accelerometer mechanical schematic. The accelerometer indications are in g units. The main indicating hand turns to +1 g when the lift of the aircraft wing equals the weight of the aircraft. Such a condition prevails in level flight. The hand turns to +3 g when the lift is three times the weight. The hand turns to minus readings when the forces acting on the aircraft surfaces cause the aircraft to accelerate downward. The accelerometer operates independently of all other aircraft instruments and installations. The activating element of the mechanism is a mass that is movable in a vertical direction on a pair of shafts (Figure 6-32). A spiral-wound main spring dampens the vertical movement of the mass. The force of the mass travels by a string-and-pulley system to the main spring and main shaft. From here, it goes to the plus and minus assemblies. The hand assemblies mount on the plus and minus assemblies. Changes in vertical acceleration cause movement of the mass on the shafts, which translates into a turning motion of the main shaft. The turning motion pivots the indicating hands around the dial. The hand travels a distance equivalent to the value, in g units, of the upward or downward acceleration of the aircraft.
The accelerometer operates on the principle of Newton’s third Law of Motion. During level flight, no forces act to displace the mass from a position midway from the top and bottom of the shafts. Therefore, the accelerometer pulley system performs no work, and the indicating hands remain stationary at +1 g. When the aircraft changes from level 6-37
flight, forces act on the mass. This action causes the mass to move either above or below its midway position. These movements cause the accelerometer indicating hands to change position. When the aircraft goes nose down, the hands move to the minus section of the dial. When the nose goes up, they move to the plus section. The main hand continuously shows changes in loading. The two other hands on the accelerometer show the highest plus acceleration and highest minus acceleration of the aircraft during any maneuver. The indicator uses a ratchet mechanism to maintain these readings. A knob in the lower left of the instrument face is used to reset the maximum- and minimum-reading hands to normal. Thus, the accelerometer keeps an indication of the highest accelerations during a particular flight phase or during a series of flights. Clocks The standard Navy clock is a 12-hour, elapsed-time, stem-wound clock with an 8-day movement. This type of clock is in the cockpit for use by the pilot or copilot. Clocks may be located elsewhere for use by other crewmembers as well. The pull-to-set winding stem is at the lower left of the dial. The dial has 60 divisions, which you read as minutes or seconds, as appropriate. The face has standard minute and hour hands, a sweep- second hand, and an elapsed-time minute hand. You may start, stop, or reset the elapsed-time minute hand by pressing a single button at the upper right of the dial. Direct-Reading Magnetic Compasses During the early days of aviation, direction of flight was determined chiefly by direct- reading magnetic compasses. Today, the direct-reading magnetic compass (Figure 6- 31) is used as a standby compass. Direct-reading magnetic compasses used in Navy aircraft mount on or near the instrument panel for use by the pilot. They are read like the dial of a gauge. A nonmagnetic metal bowl, filled with liquid, contains the compass indicating card. The card provides the means of reading compass indications. The card mounts on a float assembly and is actually a disk with numbers painted on its edge. A set of small magnetized bars or needles fasten to this card. The card-magnet assembly sits on a jeweled pivot, which lets the magnets align themselves freely with the north-south component of the earth’s magnetic field. The compass card and a fixed-position reference marker (lubber’s line) are visible through a glass window on the side of the bowl. An expansion chamber in the compass provides for expansion and contraction of the liquid caused by altitude and temperature changes. The liquid dampens, or slows down, the oscillation of the card. Aircraft vibration and changes in heading cause oscillation. If suspended in air, the card would keep swinging back and forth and be difficult to read. The liquid also buoys up the float assembly, reducing the weight and friction on the pivot bearing. Instrument-panel compasses for naval aircraft are available with cards marked in steps of either 2 degrees or 5 degrees. Such a compass indicates continuously without electrical or information inputs. You can read the aircraft heading by looking at the card in reference to the lubber line through the bowl window. Standby Attitude Indicator The standby attitude indicator (Figure 6-31) on the pilot instrument panel consists of a miniature aircraft symbol, a bank angle dial, and a bank index. It also includes a two- colored drum background with a horizon line dividing the two. 6-38
The indicator roll index is graduated in 10-degree increments to 30 degrees, with graduation marks at 60 degrees and 90 degrees. The indicator is capable of displaying 360 degrees of roll, 92 degrees of climb, and 79 degrees of dive. Because of the high spin rate of the gyro, the indicator displays accurate pitch-and-roll data for 9 minutes after electrical failure. The attitude indicator incorporates a pitch trim knob to position the miniature aircraft symbol above or below the horizon reference line. The pitch trim knob also cages the gyro. When the pitch trim knob is pulled out, the gyro will cage. Rotating the knob clockwise while extended will cause the gyro to lock, in the extended position. The attitude indicator also incorporates an OFF flag. The flag appears if electrical power fails, or if you cage the gyro. Outside Air Temperature Indicator An indicator displaying uncorrected outside air temperature is located on the pilot’s instrument panel (Figure 6-31). A temperature-sensitive resistor (temperature bulb) is exposed to the slipstream. This resistor measures changes in temperature. The temperature of the air measurement is in the form of changing resistance. The outside air temperature indicator displays this change in resistance. The graduated indicator dial is marked in Celsius, from +50 degrees to –50 degrees. ENGINE INSTRUMENT SYSTEMS Engine instruments provide indications of tail pipe temperature, oil and fuel pressure, engine RPM, oil temperature, and fuel flow rate. The pilot must be aware of engine operation at all times. If oil pressure falls below the normal operating limit or tail pipe temperature becomes excessively high, the engine instruments provide these indications to the pilot.
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Figure 6-33 — Tachometer indicators: (A) jet engine (radial); (B) jet engine (vertical scale). TACHOMETER SYSTEMS The tachometer indicator is an instrument that shows the speed of a gas turbine engine (jet) main rotor assembly. Figure 6-33 shows tachometer indicators for various types of engines. The dials of tachometer indicators used with jet engines are shown in percentage of Revolutions per Minute (RPM), based on takeoff RPM.
Several types and sizes of generators and indicators are used in the tachometer systems of naval aircraft. As a rule, they all operate on the same basic principle. This section introduces you to information on tachometer systems. A typical generator and a typical indicator are described because it is not practical to describe all the generators and indicators. For detailed information on a particular system, you should refer to the manufacturer’s manuals. Essentially, the tachometer system consists of an ac generator coupled to the aircraft engine and an indicator consisting of a magnetic-drag element on the instrument panel. The generator transmits electric power to a synchronous motor, a part of the indicator. The frequency of this power is proportional to the engine speed. An accurate indication of engine speed is obtained by applying the magnetic-drag principle to the indicating element. The problem of changes in generator output voltage is cut out by the generator and synchronous-motor combination. These units make a frequency-sensitive system for sending an indication of engine speed to the indicator with absolute accuracy. For many installations, it is desirable to send a single engine-speed indication to two different stations in the aircraft. The frequency-sensitive system is ideal for this application because there is no change in indication when a second indicator connects in parallel with the first. Synchronous motor operation in each indicator depends only on the availability of enough power in the generator to operate both indicator motors. 6-40
Figure 6-34 — Cutaway view of a tachometer generator. Tachometer Generator Tachometer generator units are small and compact (about 4 inches by 6 inches). The generator is constructed with an end shield designed so the generator can attach to a flat plate on the engine frame or reduction gearbox, with four bolts. Figure 6-34 shows a cutaway view of a tachometer generator. You should refer to it while you read this section. The generator consists essentially of a permanent magnet rotor (callout 1) and a stator (callout 8) that develop three-phase power as the rotor turns.
The armature of the generator consists of a magnetized rotor. The rotor is cast directly onto the generator shaft. The generator may be of either two- or four-pole construction. The two- and four-pole rotors are identical in appearance and construction. They differ in that the two-pole rotor is magnetized north and south diametrically across the rotor, while the four-pole rotor is magnetized alternately north and south at each of the four pole faces. The key (callout 2) that drives the rotor is a long, slender shaft. It has enough flexibility to prevent failure under the torsional oscillations originating in the aircraft drive shaft. It will also accommodate small misalignments between the generator and its mounting surfaces. This key goes into the hollow rotor shaft. A pin (callout 3) at the end opposite 6-41
Figure 6-35 — Cutaway view of a tachometer indicator (radial). the drive shaft secures the key in place. An oil-seal ring (callout 4) is located inside the hollow shaft and over this key. This seal prevents oil from leaking into the generator through the hollow shaft. The shaft runs in two ball bearings (callout 5) set in stainless steel inserts. The inserts are cast directly into the generator end shields (callout 6). An adjusting spring (callout 7) at the receptacle end of the shaft maintains the proper amount of end play. The stator consists of a steel ring with a laminated core of ferromagnetic material. A three-phase winding goes around this core and is insulated from it. The winding is adapted for two- or four-pole construction, depending on the generator in which it is used. The two end shields are made of die-cast aluminum alloy. They serve to support the generator stator and rotor by means of a receptacle (callout 9). The receptacle attaches to the junction box (callout 10) of the generator. Tachometer Indicators Tachometer indicators mount on the cockpit instrument panel. They are relatively small in size. The type of unit varies. Depending on the particular installation, some are single element and others are dual element. The operating principles of the two types are basically the same. Figure 6-35 shows a cutaway view of a single element tachometer indicator (radial). The unit consists of two parts, a synchronous motor and an indicating element. The motor runs in synchronism with the tachometer generator. It also drives the indicating element through a magnetic-drag coupling. The indicating element indicates the speed of the synchronous motor, and, therefore, the speed of the aircraft engine.
The synchronous motor (callout 3) consists of a three-phase stator winding that goes in, and is insulated from, a laminated circular core. Within the circular core is a shaft. The rotating parts attach to this shaft. A cotter pin secures a hysteresis disk (callout 1) to the 6-42
shaft. A permanent magnet rotor (callout 2) is free to move on the shaft. The hysteresis disk at one shaft end and a spring at the other restrain longitudinal motion of the permanent magnet rotor. The spring is secured to the shaft to transmit torque from the rotor to the shaft. Ball bearings in the motor end shields support the shaft. These end shields also serve to locate the stator. This combination secures all parts of the motor and maintains their proper position with respect to each other. The armature of the synchronous motor consists mainly of the permanent magnet and the hysteresis disk. The purpose of the permanent magnet material is to provide starting and running torque at low speeds. The hysteresis disk provides starting torque at high speed. High speeds are necessary because the magnitude of flux is great, but the permanent magnet, by itself, cannot pull into step. At higher speeds, the hysteresis disk moves the rotor up to near synchronism, and then the permanent magnet pulls it into exact synchronism. One end of the motor shaft extends through the front end shield and supports the drag- magnet assembly (callout 9). The drag-magnet assembly, which is driven by the synchronous motor, consists of two plates to which small permanent magnets attach. The arrangement of the magnets concentrates the flux near the outside edge of the drag disk. This arrangement obtains maximum torque with minimum weight. Between the two plates, carrying the magnets is a drag disk (callout 4) of conducting material. This material is an alloy with a low-temperature coefficient, which prevents temperature changes from affecting the material’s resistance. The magnet assembly spinning around the disk of conducting material produces torque on the disk. The drag disk connects to the lower end of the indicator assembly shaft. When the disk rotates, the indicator pointer moves to show the speed of the aircraft engine. The indicating element is supported by three posts. These posts have adjustable nuts (callout 8) for leveling the assembly as necessary. You can obtain further positioning by moving the adjusting arm (callout 7). The scale plate (callout 5) is calibrated in either RPM or percentage and shows engine speed. The cover assembly (callout 6) serves as a protective container for the mechanism. The receptacle (callout 10) at the rear of the indicator provides electrical connection to the tachometer generator. Dual Indicators With the increasing requirement for more instruments for efficient flight, the combination of several instruments in one has become very common. The dual tachometer is an example of a combination of instruments. Some multi-engine aircraft use dual tachometers. The dual tachometer consists of two synchronous-motor, magnetic-drag tachometer indicat ors housed in a single case. The indicators show the speed of rotation of the engines simultaneously on a single dial. There is one tachometer indicator for each pair of engines on the aircraft. Vertical Scale Indicators Vertical scale indicators are used on some models of naval aircraft. A vertical scale shows engine performance data such as fuel flow, engine speed, exhaust gas temperature, and accelerometer readings. Vertical scale indicators are compact, light in weight, and easily read. 6-43
Figure 6-36 — Basic engine instrument vertical scale indicators. All vertical scale indicators (Figure 6-36), consist of a vertical tape that operates by an amplifier, motor, gears, and sprockets. These systems are the same as systems used on other aircraft. Vertical scale indicators may be utilized individually or in clusters and may be analog or digital based displays depending upon the Type/Model/Series aircraft. The engine indicating groups consist of cockpit indicators and associated sensing devices required to monitor left and right engine performance. Dual indicators display percentage of engine compressor rotor rpm (RPM indicator), turbine inlet temperature (TIT indicator), and engine fuel flow (FF indicator).
TACHOMETER INDICATOR – The electrical tachometer (RPM) indicator displays percentage of engine rotor speed on two vertical scales (one each for the left and right engines). The indicator scales are linear from 0 to 6, and from 6 to 11 multiplied by 10 to get percent of RPM. Upper left and right limit range markers and OFF failure flags appear between the 10.4 and 11 points of the scales. The absence of the OFF failure flags confirms the indicator channels are receiving power. The indicator receives variable frequency signals proportional to compressor speed from each engine tachometer generator. The signals go to solid-state circuitry to produce a proportional drive signal for a servomotor. The servomotor drives gears and sprockets to position a tape on the indicator face, showing percentage of engine rotational speed.
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NOTE If there is an open in the voltage supply circuit, the galvanometers will also read zero. Figure 6-37 — Wheatstone bridge thermometer. TACHOMETER GENERATOR – The compressor rpm tachometer generator is a two-phase alternator type generator. The generator supplies electrical signals directly propo rtional to engine-compressor rotation speed. The tachometer generator is driven by the high-pressure compressor through the engine accessory gearbox. Signals from this generator go directly to the electrical tachometer indicator (RPM indicator) at the crew station. The indicator displays percentage of rotor speed. TEMPERATURE INDICATING SYSTEMS To properly monitor the operation of an aircraft engine, you must know various temperature indications. Some of the more important indications include the temperatures of the engine oil, free air, and exhaust systems of jet engines. Various types of thermometers, such as the bimetal and resistance types, collect and present this information. The main parts of resistance thermometers are the indicating instrument, the temperature sensitive element (resistance bulb), and the connecting wires leading from the bulb. Wheatstone Bridge System A schematic diagram of a Wheatstone bridge thermometer circuit is shown in Figure 6- 37. You should refer to it as you read this section. The resistance bulb element is one side of the Wheatstone bridge circuit. The other three sides are resistors in the indicating meter. The circuit receives voltage from the aircraft dc power supply. When the temperature bulb senses a temperature of 0 °C, its resistance is 100 ohms. The resistance of arms X, Y, and Z are also 100 ohms each. At this temperature the Wheatstone bridge is in balance. This means the sum resistance of X and Y equals the sum resistance of the bulb and Z. Therefore, the same amount of current flows in both sides of this parallel circuit. Since all four sides are equal in resistance, the voltage drop across side X equals the drop across the bulb. Since these voltages are equal, the voltage from A to B is zero, and the indicator reads zero.
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Figure 6-38 — Radiometer type temperature indicator. When the temperature of the bulb increases, its resistance also increases. This unbalances the bridge circuit causing the needle to deflect to the right. When the temperature of the bulb decreases, its resistance decreases. Again, the bridge circuit goes out of balance. However, this time the needle swings to the left. The galvanometer is calibrated so the amount of deflection causes the needle to point to the number of the meter scale. This number corresponds to the temperature at the location of the resistance bulb. This instrument requires a constant and steady supply of dc voltage. Fluctuations in the power supply affect total bridge current, which can cause an unbalanced bridge. Unless excessive heat damages the bulb, it will give accurate service indefinitely. When a thermometer does not operate properly, check carefully for loose wiring connections before replacing the bulb. Radiometer System The radiometer is a temperature indicator that uses two coils in a balanced circuit. In some instruments, the coils turn between the poles of a permanent magnet. In other instruments, a small permanent magnet rotor turns between stationary coils. Radiometer circuits vary in design, but the principle of operation is very much the same for all. Figure 6-38 shows a simplified circuit with a permanent magnet rotor. The two coils are stationary in the instrument, and the indicator needle fastens to the permanent magnet rotor. The needle position is determined by how the permanent magnet aligns itself with the resultant flux of the two coils. For an understanding of how the circuit operates, let’s trace the current through the circuit. Starting at ground, current flows up through the bulb, centering potentiometer R5 and R6, to point D. Current through the left leg of the bridge is from ground through R1 to point A. Current then goes from point A through the lower part of the expansion and contraction potentiometer R2. It also goes from pin 2 of R2 through R4 to point D. Here, the currents of the two legs combine and flow through R7 to the positive 28 volts. Note that restoring coil L2, resistor R3, and upper part of potentiometer R2 forms a parallel path for current flow from point A to pin 2 of R2. Deflection coil L1 connects between points A and B. Therefore, any difference in potential between these two points will cause current to flow through L1. 6-46
Figure 6-39 — Thermocouples: (A) gasket type; (B) rivet type. The radiometer temperature indicator uses a fixed permanent magnet to pull the pointer to an off position when the indicator is not operating. Thus, current through restoring coil L2 must compensate for the pull off magnet when the indicator is operating. Variations in the resistance of the bulb, because of temperature changes, will cause a change in volta ge at point B. Variations also causes the resulting change in current through deflection coil L1. Thermocouple System Thermocouple temperature indicators show the air temperatures in the heater duct of anti-icing systems and in the exhaust systems of jet engines. A thermocouple is a junction or connection of two unlike metals; such a circuit has two junctions. When one of the junctions becomes hotter than the other, an electromotive force is produced in the circuit. By including a galvanometer in the circuit, this electromotive force can be measured. The hotter the high temperature junction (hot junction) becomes, the greater the electromotive force. By calibrating the galvanometer’s dial, in degrees of temperature, the galvanometer becomes a thermometer. The galvanometer contains the cold junction. The thermocouple thermometer systems used in naval aircraft consist of a galvanometers indicator, a thermocouple or thermocouples, and thermocouple leads. Some thermocouples consist of a strip of copper and a strip of constantan pressed tightly together. Constantan is an alloy of copper and nickel. Other thermocouples consist of a strip of iron and a strip of constantan. Others may consist of a strip of Chromel and a strip of Alumel. The hot junction of the thermocouple varies in shape, depending on its application. Two common types, gasket and rivet, are shown in Figure 6-39. In the gasket thermocouple, the rings of two dissimilar metals are pressed together, forming a spark plug gasket. Each lead that connects back to the galvanometers must be of the same metal as the thermocouple part to which it connects. For example, a copper wire connects to the copper ring, and a constantan wire connects to the constantan ring. Thermocouple leads are critical in makeup and length because the galvanometers are calibrated for a specific set of leads in the circuits.
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Figure 6-40 — Turbine inlet temperature indicator system. TURBINE INLET TEMPERATURE INDICATOR SYSTEM – Some aircraft have a Turbine Inlet Temperature (TIT) Indicator System (Figure 6-40) to provide a visual indication of temperatures entering the turbine. The temperature of each engine turbine inlet is measured by 18 dual-unit thermocouples in the turbine inlet casing. These dual thermocouples are connected in parallel. One set sends signals through a harness and aircraft wiring to an indicator. The other set of thermocouples provides signals to the temperature datum control. Each circuit is electrically independent and provides dual system dependability.
All parts of the engine temperature measurement system, including welds, are made of Chromel and Alumel material. Special wiring and wire identification are in the aircraft from the thermocouple harness terminal block to the indicator. Plugs in the thermocouple circuits are also of a special type. The thermocouple harness mounts on the turbine unit aft of the thermocouple. The harness includes separate leads for each of the 18 thermocouples, and it maintains two electrically separate circuits. The harness is located inside a rigid metal, channel type of housing and cover. The leads and terminals project through holes in the front side of the housing wall. Electrical signals from the 18 dual-junction thermocouples are averaged within the harness. The thermocouple assemblies mount on pads provided around the turbine inlet case. Each thermocouple incorporates two electrically independent junctions within a 6-48
sampling-type probe. AL identifies Alumel terminal studs, and CR identifies Chromel terminal studs. Since the average voltage of the thermocouples at the thermocouple terminal blocks represents the turbine inlet temperature, it is necessary that no interference with the signal take place while the signal goes to the indicator. Therefore, the wiring from the thermocouple terminal block to the indicator goes through the harness. The harness wiring goes separately from other interference producing wiring. The indicator contains a bridge circuit with cold junction compensation, a two-phase motor to drive the pointer, and a feedback potentiometer. Also included in the indicator are the Zener voltage reference circuit, a chopper circuit, an amplifier, a power supply, a power-off flag, and an over-temp warning light. Output of the bridge circuit goes to the chopper circuit, so the bridge circuit is not loaded. The chopper output goes to the amplifier. Output of the amplifier feeds the variable field of a two-phase motor. This field positions the indicator main pointer and the digital indicator. The motor also drives the feedback potentiometer to provide a nulling signal. The signal is relative to the temperature signal and stops the drive motor upon reaching the correct pointer position. The Zener diode circuit provides a closely regulated reference voltage in the bridge. This signal avoids the error caused by voltage variation from the indicator power supply. The indicator power supply powers the Zener circuit, the chopper, and the amplifier. It also powers the power-off warning flag and the fixed field of the two-phase motor. The over-temperature warning light in the indicator comes on when the TIT reaches 1,082 °C. At this point, a switch in the indicator closes to energize the warning light. One test switch installed external to the indicators lets the crew test all the indicator over- temperature warning lights at once. The test switch simulates an over-temperature signal in each indicator’s temperature control bridge circuit. When power to an indicator fails, a red warning flag becomes visible. Also, the indicator pointers maintain their position, and the over-temperature warning light becomes inoperative. The indicator scale is calibrated in degrees Centigrade from 0 to 12 (times 100 °C). The digital indicator goes from 0 °C to 1,200 °C in 2-degree increments. The aircrafts engine also uses the thermocouple principle for indicating engine turbine inlet temperatures. Each engine has 10 thermocouple probes, distributed at three stations on the engine. They measure and average engine turbine inlet temperature. There are three types of thermocouple probes, compressor inlet temperature , compressor discharge temperature , and exhaust gas temperature thermocouple pressure ( – ). Each thermocouple probe has one or more Alumel and Chromel junctions. When the junctions become hot, a reaction between the dissimilar metal generates a dc voltage. A thermocouple harness connects the thermocouples in parallel to provide an average heat signal from each station. The thermocouple temperature indicator displays turbine inlet gas temperature on two vertical scales (Figure 6-36), one for each engine. The scales are linear from 0 to 6, segmented in tens from 6 to 14, and multiplied by 100 °C when read. OFF failure flags appear at the upper left and right of the indicator to show loss of signal input or electrical power. Internally, the indicator has two channels, one for each engine. The channels consist of a cold junction compensator, rebalance potentiometer, chopper, servo amplifier, 6-49
Figure 6-41 — Exhaust gas temperature indicating system. servomotor, and gear train. Thermocouple signal voltage from the engines goes to the cold junction compensator in each channel. The compensator provides corrective voltages to counteract the effect of secondary thermocouple junctions in the indicator when Alumel and Chromel leads connect to copper ones. A stable voltage goes to the old junction compensator and rebalance potentiometer. The feedback of the potentiometer and output of the compensator go to the chopper, where it compares the inputs. The chopper provides a 400-Hertz error signal to the servo system. The chopper output (signals relative to temperature change and potentiometer versus compensator difference) goes to a servo amplifier. The servo amplifier modifies the signals to drive the servomotor. The shaft of the motor couples to the rebalance potentiometer and indicator tape through the gear train. As the amplifier error drives the motor, the rebalance potentiometer goes in a direction that reduces the error signal, nullifying the condition. The tape shows temperature, on the front scale of the indicator, relative to thermocouple output. When supplied with 28 volts dc, a test circuit in the indicator energizes a relay, disconnecting the thermocouple input. Then, it substitutes a test signal of specific value to be processed and to drive the indicator tape. EXHAUST GAS TEMPERATURE INDICATING SYSTEM – The Exhaust Gas Temperature (EGT) indicating systems provide a visual temperature indication in the cockpit of the engine exhaust gases. The following is a discussion of a typical EGT indicating system. The aircraft contains two separate but identical EGT indicating systems (Figure 6-41), one for each engine. Each system has 12 dual thermocouples, a combination indicator and transistorized amplifier, and the interconnecting Chromel and Alumel leads. Power for the indicator-amplifier is from the essential 115-volt ac bus.
Both exhaust gas temperature indicators are on the pilot’s main instrument panel. They provide a visual indication of the engine exhaust temperatures. Each instrument is a 6-50
hermetically sealed unit with a single receptacle for a mating plug electrical connection. The instrument scale ranges from 0 °C to 1,200 °C. There is a vernier dial in the upper right corner of the instrument face. A power-off warning flag is in the lower portion of the dial. Internally, the indicator contains a simulated thermocouple cold junction with compensating resistors, a reference voltage source, and a dc-to-ac modulator. It also contains a transistor power output stage, miniature ac servomotor, and the power-off warning flag. The temperature indicator contains range markings on the instrument face. The thermocouples convert engine exhaust gas temperature into millivolts. The voltage from the thermocouples goes directly to the indicator amplifier through the Chromel and Alumel leads. The voltage is amplified and drives a small servomotor. The motor, in turn, drives the indicator pointer. The thermocouple harness consists of two halves, each containing six dual-loop thermocouples. The assembled halves make up two independent thermocouple systems, each consisting of 12 thermocouples connected in parallel. The harness mounts on the turbine frame aft of the turbine rotor. FUEL FLOW SYSTEMS Fuel flow indicating systems provide a continuous indication of the rate of fuel delivery to the engine. The rate of flow is in pounds per hour. In some systems, the indicator also shows the amount of fuel remaining in the tanks. A typical flow meter consists of two units, a transmitter and an indicator. The measurements are transmitted electrically to the panel-mounted indicator. Thus, use of electrical transmission ends the need for a direct fuel-filled line from the engine to the instrument panel. Removing the fuel line minimizes the chance of fire and reduces mechanical failure rate. The fuel flow meter system is quite similar to other synchro systems discussed in Navy Electricity and Electronic Training Series (NEETS) Module 15, Principles of Synchros, Servos, and Gyros, NAVEDTRA 14187. The following discussion describes a typical fuel flow indicating system to acquaint you with flow meters in general. However, you should always refer to the manuals for the particular system you are maintaining. Fuel Flow Transmitter Figure 6-42 shows a cutaway view of a fuel flow transmitter. It is a two-in-one unit, a fuel -measuring mechanism (or meter) and a synchro transmitter. You can separate these parts from one another for maintenance purposes, but they join as a single assembly for installation. The fuel enters the inlet port of the transmitter and flows against the vane (callout 1), causing the vane to swing. The spiral fuel chamber design allows the distance between the vane and chamber wall to become increasingly larger as fuel flow increases. A calibrated hairspring (callout 2) retards the motion of the vane. The vane ceases motion when the forces exerted on it by the hairspring and by the fuel are equal.
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Figure 6-42 — Cutaway view of a fuel flow transmitter. The rotor shaft of the synchro transmitter (callout 3) connects to a bar magnet (callout 4). Attached to the vane shaft is a ring magnet (callout 5). The ring magnet moves as the vane shaft moves. The transmitter mounting frame is between the bar magnet and the ring magnet, forming a liquid-tight seal. This is the seal between the fuel-metering section of the mechanism and the synchro. However, the bar magnet moves in unison with the ring magnet because the two magnets are magnetically coupled. The south pole of the ring magnet is opposite the north pole of the bar magnet. The two magnets send vane movement, caused by the fuel flow, to the synchro rotor. This action results in a corresponding movement of the rotor. Therefore, the angular displacement of the vane in relation to the fuel chamber housing determines the synchro rotor movement with respect to the stator. The fuel flow transmitter has a relief valve, which automatically opens and bypasses the instrument when the fuel flow exceeds the capacity of the instrument. At such time, only part of the fuel flows through the metering portion. As the pressure across the instrument falls below the value at which the relief valve opens, the valve closes. This lets the flowmeter again operate normally. The transmitter unit location is in the fuel line between the fuel pump and fuel nozzle. Fuel Flow Indicator The fuel flow meter indicator is located on the instrument panel. It is a remote-indicating instrument. This indicator consists of a synchro receiver, a step-up gear train, a magnetic drag cup, and a calibrated spring. When fuel flows through the fuel flow transmitter, an electrical signal goes to the indicator receiver. This signal drives the synchro rotor to the proper position. Thus, the indicator pointer shows the rate of fuel flow. 6-52
Figure 6-43 — (A) Fuel flow indicator; (B) fuel flow totalizer indicator. Figure 6-44 — Single fuel flow indicating system. Figure 6-43, view A, shows the face of the single flow indicator. To determine the amount of fuel consummation per hour, multiply the scale reading by 1,000. Figure 6-44 shows a schematic diagram of the single fuel flow indicator.
The following discussion uses the basic indicating system as an example of a fuel flow system. Other aircraft fuel flow systems operate in a similar way. The fuel flow transmitter consists of a synchronous motor, drum assembly, impeller assembly, spiral spring, and pickup coils. The transmitter housing has fuel inlet and outlet attachment flanges. The drum and impeller assemblies have two miniature 6-53
permanent magnets, 180 degrees apart. The motor runs at a constant 120 RPM. The motor connects through a shaft to the drum assembly. The impeller assembly rotates over the motor drum shaft and mechanically couples to the drum with the spiral spring. The pickup coils, one for each assembly, are in line with the drum and impeller assembly magnets. As the motor rotates the drum, the impeller also rotates. When there is no fuel flow, the magnets of the drum and impeller assemblies align. As they pass their respective coil, they generate simultaneous output signals. As fuel flow starts and increases through the transmitter housing, it goes through straightening vanes. These vanes eliminate the swirling motion of fuel. The fuel then passes through straight drilled passages of the rotating impeller. As fuel flow increases through the impeller, a proportional drag factor, or resistance to rotation, is imposed on the impeller assembly. This resistance causes the spring to deflect, equalizing the loading. The impeller magnets then deflect out of alignment. This action produces a later signal than that of the drum magnets and coil. Thus, an increased time span between signals of the rotating assemblies becomes relative to increased fuel flow. The fuel rate-of-flow power supply consists of a power transformer and power supply, two signal-conditioning channels, and a motor driver. The transformer receives 115 volts ac, 400 Hertz, and it feeds the power supply. The power supply provides low dc vo ltage to operate the motor-driven logic and signal-conditioning channels. Using a stepping signal to drive control logic, the motor driver controls positive and negative 8- Hert z ac signals between phases of both fuel rate-of-flow transmitter motors. The signal-conditioning channel for each engine system receives pulses from the coils of its transmitter. For each channel, a pulse shaper converts the time between transmitter drum and impeller coil pulses into a rectangular pulse width signal. An averaging filter processes this converted signal, which provides a low-ripple dc signal input to the fuel rate-of-flow indicator. The size (0 to 5 volts dc) of this signal is proportional to flow rate. A test circuit permits testing the power supply. A tap-off motor, phases A and B from the motor driver, routes an 8-Hertz signal through an external test switch to the signal-conditioning channels for processing. The results of the processed signal are displayed on the indicator. The fuel rate-of-flow indicator, a vertical scale indicator, displays rate of fuel flow for each engine on parallel scales. The scales are from 0 to 13. The scale reading, multiplied by 1,000, shows the rate (pounds per hour) at which the engine is consuming fue l. The upper left and right OFF failure flags show a loss of power, or signal to the indicator. The indicator has two separate channels, one for each engine. The channels include a control transformer servo amplifier, servomotor, gears, and sprockets. The indicator channels receive 115 volts of ac for signal processing. An input of 0 to 5 volts dc from the fuel rate-of-flow power supply produces an output. This output is from the control transformer rotor winding to the servo amplifier. The servo amplifier modifies the signal to the proper impedance and power level to drive the channel servomotor. Shaft rotation controls transformer output, and the rotation reduces transformer output voltage. When the output is null, the motor, gear train, and sprockets come to rest at a rate equivalent to the input. The test selector switch on the MASTER TEST panel tests the indicators. The self-test circuit in the indicators disconnects the fuel rate-of-f low transmitter input circuits. It then connects to an appropriate test signal within the two indicator channels. The channel circuitry processes the test signal and drives the indicator tapes to indicate 4,200 to 4,400 pounds per hour. 6-54
Figure 6-45 — Engine gauge unit. Fuel Flow Totalizing Systems Figure 6-43, view B, shows the indicator of a fuel flow totalizing system. The pointer of this instrument usually shows the combined rate of fuel flow into two or more engines. Also, if only one engine is operating, the pointer gives a true indication. A continuous reading of the pounds of fuel remaining in the aircraft fuel cells appears in the small window. Before starting the engines, you set the total amount of fuel in the aircraft on the pounds-fuel-remaining indicator by using the reset knob on the front of the instrument. As soon as the engines are running, the fuel flow pointer shows the rate of fuel consummation. The fuel-remaining indicator starts counting toward zero, giving a continuous reading of fuel remaining in the cells. Numbers rotate past the window like those of the mileage indicator of an automobile speedometer. The entire fuel flow totalizing system consists of two or more fuel flow transmitters, an amplifier, and an indicator. FUEL FLOW TRANSMITTERS – The fuel flow transmitters are almost identical to those already discussed in the single system. In the fuel flow totalizing system, the transmitters connect electrically, so their combined signals go into the fuel flow amplifier as one. FUEL FLOW AMPLIFIER – The fuel flow amplifier is an electronic device that supplies power of the proper size and phasing to drive the indicator. The speed at which the indicator motor runs depends on the transmitter signal going into the amplifier. FUEL FLOW TOTALIZER INDICATOR – The fuel flow totalizer indicator contains a two-phase variable speed induction motor. This motor travels in one direction only; however, the speed varies. As the rate of fuel consumption increases, more and more power goes to the indicator motor. This causes the speed of the motor to increase proportionally to the rate of fuel consumption. The motor turns a magnetic drum-and- cup linkage (similar to the tachometer indicator hysteresis disk), which causes pointer deflection. The deflection is proportional to the motor speed, and thus proportional to the rate of fuel consumption. At the same time, a linkage with a friction clutch drives the pounds-fuel-remaining indicator. The clutch is disengaged when using the reset knob to set the reading on the pounds-fuel- remaining indicator. OIL PRESSURE SYSTEM Oil pressure instruments show whether oil is circulating under proper pressure. An oil pressure drop warns of impending engine failure due to lack of oil, oil pump failure, or broken lines. Oil pressure shows on an engine gauge unit (Figure 6-45). This unit consists of three separate gauges in a single case, oil pressure, fuel pressure, and oil temperature. The gauge has a 6-55
Figure 6-47 — Bourdon tube oil pressure instrument. Figure 6-46 — Bourdon tube oil pressure gauge. Bourdon tube mechanism for measuring fluid under pressure (Figure 6-46). The instrument’s oil pressure range is from 0 to 200 pounds per square inch (psi). You read the scale in graduations of 10 psi. There is a single connection on the back of the case leading directly into the Bourdon tube.
In some aircraft, the oil pressure gauge is a separate instrument (Figure 6-47). This instrument operates on the Bourdon tube principle. The synchro system is another method of measuring oil under pressure. This type of oil pressure system is used on most modern aircraft. Essentially, it is a method of directly measuring engine oil pressure. After the measurements are taken, they go electrically from the point of measurement to the synchro indicator on the instrument panel. The synchro system ends the need for direct pressure lines from the engine to the instrument panel. It also reduces the chances of fire, loss of oil or fuel, and mechanical difficulties. The synchro system consists of a synchro indicator and transmitter. The synchro transmitter consists of a permanent magnet moving within a stator. The stator is a circular core of magnetic material wrapped with a single, continuous toroidal winding. Taps divide the winding into three sections. Voltages in each of the sections vary with the position of the permanent magnet. As the magnet moves, the ratio between the three signal voltages varies accordingly. 6-56
Figure 6-48 — Schematic of a synchro oil pressure indicating system. Look at Figure 6-48. Here, you can see the transmitter and indicator connect in parallel. When excited by the same fundamental source, the signal voltages in corresponding sections of the two stators are equal and balanced. The signal voltages remain equal and balanced as long as the magnets are in the same relative positions. However, if the transmitter magnet moves to a new position, the voltages in the three sections of the transmitter are no longer the same. They now differ from the voltages in the corresponding sections of the indicator. Because of this imbalance, current flows between the two units. This circulating current sets up additional magnetic lines of force in each stator, which establishes a magnetic force between the stator and the magnet of each unit. Since the indicator magnet is free to turn, it moves to a position corresponding to the position of the transmitter magnet. The indicator magnet connects to the indicator pointer by a shaft to provide a visual indication. The electrical leads between the transmitter and the indicator may be any reasonable length without noticeable effect on the indication.
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NOTE You can see that the transmitter has a vent to the atmosphere. This allows the transmitter to accurately measure the differential between pump pressure and atmospheric pressure. Figure 6-49 — Fuel pressure synchro system. FUEL PRESSURE SYSTEM The fuel pressure gauge provides a check on the operation of the fuel pump and fuel pressure relief valve. The pilot must check the gauges often to ensure that the fuel pressure is correct. With the fuel pressure correct, the engines have a full range of power at all altitudes. The fuel pressure gauge operates on the same principle as the oil pressure gauge. Fuel pressure indicators may be located in the cockpit by means of synchro systems. This type of system is the same for both fuel and oil pressure indications. However, the oil system transmitter is NOT interchangeable with the fuel system transmitter. Look at Figure 6-49. This synchro system is used to show fuel pressure. A change in fuel pressure introduced into the synchro transmitter causes an electrical signal to go through the interconnecting wiring to the synchro receiver. This signal moves the receiver rotor and the indicator pointer a distance proportional to the amount of pressure exerted by the fuel.
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Figure 6-50 — Exhaust nozzle position indicating system. OIL TEMPERATURE SYSTEM Two types of oil temperature gauges are available for use in the engine gauge unit. One unit consists of an electrical resistance type of oil thermometer, supplied with electrical current by the aircraft dc power system. The other unit, the capillary oil thermometer, is a vapor pressure thermometer. It consists of a bulb connected by a capillary tube to a Bourdon tube and a multiplying mechanism connected to a pointer. The pointer shows the oil temperature on a dial. EXAUST NOZZLE INDICATING SYSTEM The exhaust nozzle position indicating system shows the pilot engine variable exhaust nozzle position. This indication, in turn, provides a measure of percentage of afte rburning, since constant temperatures are indicated throughout the afterburner range. Each engine has a separate but identical nozzle position indicating system. Each system consists of a transmitter potentiometer in the nozzle area control unit and an indicator on the main instrument panel. Power for the system is from the essential 28- volt dc bus. Each indicator is a hermetically sealed unit containing a single receptacle for a mating plug electrical connection. The instrument scale ranges from OPEN to CLOSE, with markings at the ¼, ½, and ¾ positions (Figure 6-50).
The transmitter potentiometer consists of a resistance winding with a movable brush. This brush connects to a linkage within the nozzle area control and moves in relation to the variable exhaust nozzle. Current in the resistance winding is picked up by the movable rush, and it varies according to the location of the brush. Then, this signal current goes to one of the indicator field coils. The indicator contains two field coils and 6-59
Figure 6-51 — Torquemeter system: (A) pickup assembly; (B) indicating system. a rotor. The polarized rotor mounts on a free-moving shaft. The shaft is located in the center of the magnetic field created by the two coils. One coil connects to the transmitter potentiometer in the nozzle area control. The second receives a constant current to give smooth indicator operation. The rotor aligns itself with the magnetic field. The magnetic field varies as the signal received from the potentiometer varies. A pointer mounted on the rotor shaft shows rotor position in relation to nozzle position. TORQUEMETER SYSTEMS The electric torquemeter system in turboprop aircraft measures the torque (horsepower) produced by the engine at the extension shaft. Each system consists of a transmitter (part of the engine extension shaft), a phase detector, and an indicator (Figure 6-51). The system measures the torsional deflection (twist) of the extension shaft as it sends power from the engine to the propeller. Magnetic pickups detect and measure this deflection electronically. The indicator registers the amount of deflection in shaft horsepower. 6-60
Figure 6-52 — Fuel quantity indicator. The extension shaft of the engine consists of two concentric shafts. The inner shaft is the power-transmitting shaft. The outer shaft attaches to the inner shaft at the rear end. Toothed flanges on the front end of each shaft rotate in the field of magnetic pickups. When the engine is running, the teeth on the flange of the driving (inner) shaft move in relation to the teeth on the flange of the outer reference shaft. The displacement between the shafts is proportional to the torque load on the driving shaft. This displacement causes a phase displacement between the pickup signals. The phase angle of the resultant signal is linearly proportional to the shaft deflection. The phase detector and amplifier in the indicator convert the signal to current. The current goes to a servomotor, which drives the indicator pointers. The servomotor also drives the rotor of a synchro control transformer in the indicator. The synchro control transformer balances the synchro system when the pointer registers the measured torque. MISCELLANEOUS INSTRUMENT SYSTEMS On most Navy aircraft, another group of instruments does not fall under flight instruments or engine instruments. Usually referred to as miscellaneous instruments, this group consists of instrumentation for such systems as fuel, hydraulics, flap and gear positions, and cabin pressure. Capacitive-Type Fuel Quantity Indicating System The capacitive-type fuel quantity system electronically measures fuel weight (not gallons) of the fuel in the tanks of an aircraft. The main units of the system are an indicator, tank probes, a bridge unit, and an amplifier. In some systems, the bridge unit and amplifier are one unit mounted in the same box. In the design of newer systems, the bridge and a transistorized amplifier are contained in the indicator. Fuel Quantit y Indicator The fuel quantity indicator (Figure 6-52) is a hermetically sealed, self-balancing, motor- driven instrument. It contains a motor, pointer assembly, transistorized amplifier, bridge circuit, and adjustment potentiometers. As the quantity of fuel in the tank changes, the capacitance value of the tank probe changes proportionately. The tank probe is one arm of a capacitance bridge circuit. The change of capacitance of the probe unbalances the bridge circuit of the amplifier power unit. The unbalance in the circuit causes an error 6-61
Figure 6-53 — Fuel quantity transmitter. v oltage. The amplified error voltage goes to the motor. The motor drives the pointer mechanism and the rebalancing potentiometers to restore the bridge to a balanced condition. The direction of change in the capacitance of the probe unit determines the phase of the error voltage. The phase determines the direction of motor rotation and, therefore, the direction of pointer movement. Tank Probe A tank probe and a simplified version of a tank circuit are shown in Figures 6-53. The capacitance of a capacitor depends upon three factors, the area of the plates (A), the distance between the plates (d), and the dielectric constant (K) of the material between the plates, or C=
Where A = the area of the plates d = the distance between the plates K = the dielectric constant of the materials between the plates
The only variable factor in the tank probe is the dielectric of the material between the plates. When the tank is full, the dielectric material is all fuel. Its dielectric constant is about 2.07 at 0 °C, compared to a dielectric constant of 1 for air. When the tank is empty, there is only air between the plates, and capacitance is less. Any change in fuel quantity between full and empty produces a corresponding change in capacitance.
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Figure 6-54 — Fuel quantity indicator schematic. S ys tem Operation Look at Figure 6-54. As the tank unit capacitance increases or decreases, it is necessary to maintain the bridge circuit in a balanced condition. This prevents the indicator motor from continually changing the position of the indicating needle. To balance the bridge circuit, a balancing potentiometer (R128) connects across part of the transformer secondary. The indicator motor drives this potentiometer wiper in the direction necessary to maintain a continuous balance in the bridge.
The circuit shown in Figure 6-54 is a self-balancing bridge circuit. An empty-calibrating potentiometer and a full-calibrating potentiometer connect across portions of the 6-63
Figure 6-55 — Fuel quantity tank units: (A) non-characterized; (B) characterized.
transformer secondary winding. You can adjust these potentiometers so the bridge voltage balances over the empty-to-full capacitance range of a specific system. A test switch (not shown) unbalances the bridge circuit momentarily when checking the operation of the system. When the switch actuates, pin F connects to ground, unbalancing the circuit. As a result, the indicator drives toward the empty end of the dial. Opening the switch should restore the bridge to balance and return the indicator pointer to its original position. This test proves that the system is operating correctly. In installations where the indicator shows the contents of one tank, and the tank is fairly symmetrical, one probe is sufficient. However, for increased accuracy in peculiarly shaped fuel tanks, use two or more tank units in parallel. This configuration minimizes the effects of changes in aircraft attitude and sloshing of fuel in the tanks. Two classes of tank units (Figure 6-55) are used in a typical capacitance fuel quantity measuring system, non-characterized and characterized.
Non-characterized tank units are variable capacitors, vertically mounted in the fuel cell. As the fuel level changes, the capacitance of the tank unit changes. This change in capacitance is uniform the entire length of the tank unit. Characterized tank units are similar in construction and are mounted to the non- characterized tank units. As the fuel level changes, the capacitance of the tank unit changes. This change in capacitance is NOT uniform the entire length of the tank unit. Since neither electrode of the tank unit goes to ground, and one lead to the amplifier is shielded, capacitance to ground does not enter into the circuit. Therefore, the length of the tank unit leads does not affect the accuracy of the system. FUEL CHARACTERISTICS – The characteristics of fuel are such that the dielectric constant and density deviate because of temperature change. Also, the variable factor in the fuel composition changes the dielectric constant and density. The weight by 6-64
volume of aircraft fuel depends on its density, which, in turn, depends on its temperature. As the temperature of the fuel goes down, the density increases. As the temperature of the fuel goes up, the density decreases. Any change in the dielectric constant or density of the fuel affects the movement of the indicator pointer. For example, assume that the indicating system is at balance with the tank unit immersed to a given depth. The fuel it is immersed in has the density and dielectric constant of the fuel for which the system is calibrated. The indicator pointer will then reflect the correct amount of fuel in terms of pounds. Then, the tanks are drained and then refilled to the same level. This time the fuel has a greater density and higher dielectric constant, which causes the pointer to show a greater weight. The new reading is correct only if the effect of the changes in density and dielectric constant are proportional. However, the effect of the increase in dielectric constant is greater than the effect of the increase in density. The results are an incorrect indication. The system reduces this error by varying the capacitance of the reference capacitor in the bridge leg opposite the immersed tank unit. COMPENSATION – The reference capacitor is varied by connecting a compensator unit in parallel with it. The compensator, like the tank probe, is a variable capacitor. However, the compensator mounts at the lowest level of fuel so it is completely immersed until the tank is almost dry. Its capacitance depends on the dielectric content of the fuel rather than the quantity. The compensator connects into the common reference leg for both phases of the bridge circuit. This connection allows it to become a part of the reference capacitance. A change in the dielectric constant of the fuel affects both the tank probe and the compensator capacitance. Therefore, the current change in the tank probe leg of the bridge is counteracted by a similar change in the reference leg of the circuit. Various capacitor-type fuel quantity systems operate on the principle just described. Indicators, tank probes, and power units may differ as to shape, size, and specifications from system to system. For this reason, you should always consult the manufacturer’s manuals for specific information on a particular system. HYDRAULIC PRESSURE INDICATORS In most naval aircraft, the hydraulic system operates the landing gear, flaps, speed brakes, bomb bay doors, and certain other units. Aircraft hydraulic pressure gauges show either the pressure of the complete system or the pressure of an individual unit in the system. A typical direct reading gauge contains a Bourdon tube and a gear-and- pinion mechanism. The mechanism amplifies and transfers the tube’s motion to the pointer. The position of the pointer on the calibrated dial shows the pressure in pounds per square inch. The pumps supplying pressure for operating the aircraft’s hydraulic units are driven by an aircraft engine, an electric motor, or both. Some installations employ a pressure tank or accumulator to maintain a reserve of fluid under hydraulic pressure. In such cases, the pressure gauge registers continuously. With other installations, operating pressure builds up only when needed, and pressure registers on the gauge only during these periods. The pressures of hydraulic systems vary for different models of aircraft. In older pressure systems, the gauges registered from 0 to 2,000 psi. With later model aircraft, the pressure ranges have increased. Some aircraft have systems with pressure ranges as high as 4,000 psi. The trend is away from the direct reading pressure gauge and towards the synchro (electric) type of gauge. 6-65
Figure 6-56 — (A) Hydraulic pressure indicator; (B) hydraulic pressure indicating schematic. Figure 6-56, view A, shows the hydraulic pressure indicator of a late model naval aircraft. This aircraft has two hydraulic systems. The indicating system shows the hydraulic system (HS) No. 1 and HS No. 2 system pressures. The hydraulic pressure indicato r pointers, driven by signals from the hydraulic pressure transmitters, respond to signals from matching synchronous motors in the pressure transmitters. The indicating system consists of two remote hydraulic pressure transmitters and a dual pointer indicator. The system uses 26-volt, 400-Hertz, single-phase alternating current from the 26-volt, single-phase bus.
Each hydraulic pressure system line contains a Bourdon tube type of pressure transmitter. Expansion and contraction of the Bourdon tube travels by mechanical linkage to the rotor of the transmitter synchro. The pressure transmitter synchro sends an electrical signal to the receiving synchro within the indicator. The receiving synchro’s rotor links mechanically to the indicator pointer. The pressure indicator contains two synchros that attach mechanically to two separate pointers. PNEUMATIC PRESSURE SYSTEMS The cabin pressure altitude indicator (Figure 6-57) is a sensitive altimeter that measures cabin pressure. The instrument contains a sensitive diaphragm that expands or contracts with changes in cabin pressure. The altitude equivalent of cabin pressure shows on the dial, in increments of 1,000 feet. The range is from 0 to 50,000 feet. An opening in the back of the instrument case allows it to sense cabin pressure. You can also use this instrument to reflect pressure suit altitude rather than cabin altitude when wearing a pressure suit. 6-66
CAUTION Remove the cabin pressure altitude indicator if the aircraft is to undergo a cabin pressurization test on the ground. Failure to remove the indicator will result in damage to the instrument from excessive pressure. Figure 6-57 — Cabin pressure altitude indicator.
POSITION INDICATING SYSTEM (DC SYNCHRO SYSTEM) The dc synchro system shows remote mechanical conditions, specifically the movement and position of wing flaps, cowl flaps, oil cooler doors, and similar movable parts of the aircraft. The system consists of a transmitter, an indicator, and connecting wires. A dc voltage from the aircraft’s electrical power system supplies the voltage to operate the system. The transmitter mechanically connects to the movable device that is actually supplying the positioning data. The indicator repeats this information on a properly calibrated scale in the indicator on the instrument panel. Figure 6-58 illustrates a complete three-wire system.
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Figure 6-58 — Three-wire dc synchro system.
Transmitter The three-wire system transmitter consists of a continuous circular toroidal resistance winding with two diametrically opposite brushes continuously touching the winding. These brushes apply dc to the winding. The brushes rotate with the movement of the aircraft part to which they are mechanically attached. Indicator The three-wire system indicating element consists of an annular core, a permanent magnet rotor, a damping cylinder, and three field coils. The leads between the coils connect to the three taps of the transmitter winding. As voltages at the transmitter taps vary through brush rotation, the distribution of current in the indicator coils varies. This variation causes the resulting magnetic field of the three coils to position the pointer’s permanent magnet rotor. A copper cylinder provides a damping effect. The induced eddy currents in this cylinder oppose movement of the rotor. This reduces the tendency of the pointer to oscillate. 6-68
Landing Gear An example of a position indicating system is a wheel position indicator. The system consists of three back-mounted indicators. A series of limit switches in the landing gear control circuit control these indicators. The wheel instrument (Figure 6-59, view A) gives a ready indication of the landing gear position. There are three positions on a drum that move about an axis. One position of the drum has a landing gear wheel symbol. The center position has a diagonal barber pole (black and white warning lines). The other position has the word UP. The wheel symbol shows that the wheel is down and locked. The UP indicator shows the wheel is up and locked. The barber pole shows the wheel is somewhere between up and down, or not locked in position. The position indicator operates through the landing gear limit switches in the wheel wells of the aircraft. When the landing gear moves the contact of S1 (Figure 6-59, view A) to the up position, the indicator shows the wheel is up and locked. When the landing gear moves the contact of S2 to the down position, the indicator shows the landing wheel, indicating the wheel is down and locked. Each switch connects to a solenoid in the indicator. As the solenoids energize, the indicator element moves to reveal the position of the aircraft landing gear. When the landing gear is moving, both the up lock and down lock switches release. This opens both circuits to the corresponding indicator, causing the black and white barber pole to show. It also causes the warning light in the landing gear handle to illuminate. Figure 6-59, view B, shows a schematic for a complete aircraft landing gear position-indicating system.
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Figure 6-59 — Landing gear position indicating system: (A) typical; (B) system schematic.
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Figure 6-60 — Flap position indicating system. Figure 6-61 — DC synchro flap position indicating system. Flaps You can show the aircraft flap position in a manner similar to the landing gear. These indicators show UP, ½, DN (down), and barber pole. The indicator (Figure 6-60) energizes through limit switches. Other aircraft show the position of the flaps using the dc synchro system of remote indication. This system consists of a transmitter and an indicator (Figure 6-61). A change in flap position moves the transmitter rotor, and a similar rotor movement occurs in the indicator on the instrument panel. A pointer attached to the indicator rotor shows the amount of travel of the flaps in percent of full extension. The transmitter mounts on the flap drive control unit and actuates by the control actuating mechanism. 6-71
INSTRUMENT SYSTEM MAINTENANCE You need a wide variety of skills to maintain aircraft instruments and their associated equipment. It is important for you to check, inspect, and maintain these instruments because the aircraft will not perform properly unless the instruments present reliable information. Instruments used in high-speed aircraft must give correct indications. The accuracy of instruments such as percent-type tachometers, tailpipe temperature indicators, and gyro attitude indicators require preventive maintenance. The existence of excessive errors in instrument systems directly relates to flight safety and efficient aircraft performance. You cannot assume that borderline instrument errors are acceptable. This is particularly important in high-speed aircraft. As an AE, you will perform functional tests on aircraft instruments to make sure they give accurate indications. Operational and functional tests take time. When you perform an inspection, you need to know how the particular aircraft instrument operates. Also, you need to know what tools and test equipment you will need. Without this knowledge and these skills, you cannot properly perform the tasks assigned to your rating. GENERAL MAINTENANCE General maintenance of instruments falls into two categories, scheduled and unscheduled maintenance. The material condition of the systems and reliability of instruments are ensured by the day-to-day maintenance routine. Cases Instruments come in one of four different kinds of cases: 1. One-piece phenolic composition cases 2. Two-piece phenolic composition cases 3. Nonmagnetic all-metal cases 4. Metallic-shielded cases Th e cases come in several different sizes so instruments can be easily removed and maintenance simplified. Special instruments that contain mechanisms too large for adaption to a standard case come in specially designed cases. Instruments easily mount on the instrument panel with locking devices molded into the instrument flange assembly, by spring locknuts or mounting clamps. You can easily remove instruments that use a mounting clamp by unscrewing the tension screw in the instrument’s lower right corner. You do not have to remove the tension screw to release the tension on the clamp assembly. Markings and Graduation Markings on the glass instrument face cover help flight personnel confirm instrument operation to within the prescribed ranges of the equipment. The markings usually consist of a white arc on the outer edges of the instrument glass. They show the normal operating range. A red mark shows the operating limit that should not be exceeded. 6-72
WARNING
An index marking of white paint, not over one-sixteenth inch wide by three-sixteenths inch long, is at the bottom center of all instruments color-marked for operating ranges. Place this index mark at the point between the glass and the case. This mark will show whether or not the glass cover moves at any time after marking the ranges. Obtain the proper range markings for the aircraft instruments from the Naval Air Training and Operating Procedures Standardization (NATOPS) flight manual for the particular aircraft.
Panels Instrument panels are made from sheet aluminum alloy, with sufficient strength to resist flexing. The panel is nonmagnetic and painted a dull black or gray to eliminate glare and reflection. Some panels are constructed in two layers, and the instrument faces are flush with the rear panel. The front panel is a reflector panel that mounts over the rear panel with sufficient clearance to supply an indirect lighting effect. The indirect lighting system is not standard for all aircraft. Some aircraft have spotlights, edge lighting, or a combination of these. Some instruments have their own internal lighting system. Instrument panels are shock mounted to absorb low frequency, high-amplitude shocks. The mounts consist of square-plated absorbers in sets of two, each secured to separate brackets. You should inspect the mounts periodically for deterioration; if the rubber is cracked, replace the pair. As an AE, your instrument maintenance duties include certain inspections that you should conduct at regular intervals. Your daily inspection includes the following checks in accordance with applicable Periodic Maintenance Instruction Cards, Phase Cards, Daily Inspection Requirements Cards or MIM as required: Check pointers for excessive errors. Some indicators should show existing atmospheric pressure, existing temperatures, etc. Others should indicate zero. Check instruments for loose or cracked cover glasses. Replace pitot-static instruments if damaged. Check instrument lights for proper operation. Check caging and setting knobs for freedom of movement and correct operation. Carefully investigate any irregularity the pilot reports. When performing a phase/calendar inspection, make the following checks in accordance with applicable Periodic Maintenance Instruction Cards, Phase Cards, Daily Inspection Requirements Cards or MIM as required: Check the mounting of all the instruments and their dependent units for security. Check for leaks in instrument cases, lines, and connections. Check for dull or marred luminous paint on dial markings and pointers. Check the condition of operation and limitation markings. 6-73
Check for contact and condition of bonding on instruments. Check shock mountings for condition of rubber and security of attachment. Check for freedom of motion of all lines and tubing behind the instrument panel. Also, check that they are properly clamped or taped to avoid chafing, and that they are free from moisture, crimps, etc. After starting the engine, check the instrument pointers for oscillation. Also, check the readings for consistency with engine requirements and speeds. On multi-engine aircraft, check the instruments for the various engines against each other. Investigate any inconsistency; it may indicate a faulty engine, component, or instrument. After you have diagnosed a particular discrepancy and found the instrument to be faulty, remove and turn it into supply. Remember the following precautions when removing and installing instruments: Handle instruments carefully at all times. Additional damage may result if you abuse the instrument. Do not change the location of an indicator. Do not force the mounting screws. If the screw is cross-threaded, replace it. Do not draw the screws up too tight against the panel. This may distort the case enough to affect the operation of the instrument, crack the case, or break off the mounting lugs. When removing or installing tubing of a pressu re-operated instrument, use a backup wrench to avoid twisting the tubing or fitting. Do not exert undue force while tightening the connection. Install all electrical plugs hand tight. Before connecting an electrical plug to an instrument, check the plug for bent or broken pins. Cap the open electrical receptacles, plugs, and hose connections to prevent foreign material from entering the instrument or system. Aircraft Plumbing Rigid and flexible tubing is extensively used in aircraft. These tubes come in many different sizes. Sizing is usually determined by the outside diameter of the tube and ranges from one-eighth inch to 2 inches in diameter. The type of material and wall thickness determines the amount of pressure that a tube can safely withstand. When replacin g or repairing tubing, you should use caution to make sure that you use the proper type. You can find detailed information on tubing and tubing repairs in the aircraft-specific technical manual. RIGID TUBING – Rigid metal tubes are widely used in aircraft for fuel, oil, coolant, oxygen, instrument, hydraulic and vent lines. Corrosion-resistant steel (stainless steel) and aluminum alloy tubing are the most commonly used tubing. You may identify the basic tube material by either visual inspection or by the alloy designation stamped on the tubing. Tube fittings connect tubes together and connect tubes to instruments. The shape of the fitting determined by the particular installation; some are straight, while others have various angles. The fittings secure to the tube by a beaded or flared joint. The beaded joint (or upset joint) is used in low-pressure lines. Systems that use low-pressure lines 6-74
Figure 6-62 — Electrical line identification application. include vacuum, deicer, and oil systems that use rubber hose fittings. All high-pressure and some low-pressure lines use flared joints. Grip dies and flaring or beading tools are used to form flared and beaded joints. When working rigid tubing, you should consult the manuals on the beading and flaring tools to use the tools properly. If piping and lines are damaged, you should replace them with new parts. To repair tubing, you must determine how much tubing to remove. Consider the following factors when deciding how much tubing to remove: The location of the tubing The extent of damage The most convenient location for tool manipulation There is a tendency to over tighten tubing nuts to prevent high-pressure fluid from escaping. Such over tightening may severely damage or completely cut off the tube flare. When you remove a tube, check the flare. If you find a flare with less than 50 percent of its original wall thickness, reject the tube. When bending tubing, you must be careful to prevent collapsing of the tube at the bend. When making bends for fluid tubing, make sure that you use the proper bending radius. These specifications can be found in the aircraft-specific technical manual. Bands of paint or strips of tape around the line near each fitting identify each rigid line in the aircraft. There is at least one identifying marker in each compartment. All lines less than 4 inches in diameter have identification tape on them. The exceptions to this rule are cold lines, hot lines, and lines in an oily environment. Another except ion is any line in engine compartments where there is a chance of the tape going into the engine intake. In these cases, and all others where you do not use tape, use paint to identify the lines. Identification tape codes show the function, contents, hazards, direction of flow, and pressure in the fluid line. When applying these tapes, refer to MIL-STD-1247C. MIL- STD -1247C standardizes rigid line identification throughout the Department of Defense (Figure 6-62).
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The function of the line is identified by a 1-inch-wide tape that contains printed word(s), color(s), and a geometric symbol. Functional identification markings (see MIL-STD- 1247C) are the subject of an international standardization agreement. Three-fourths of the total width on the left side of the tape is a color or color code. This code shows one function only per color or colors. The function of the line is printed in English across the colored portion of the tape. Color-coding is utilized to provide universal recognition and understanding regardless of language for aircraft maintenance and troubleshooting. The right-hand one-fourth of the functional identification tape contains a geometric symbol. This symbol is different for every function. The symbol allows a colorblind person to identify the line function by means of the geometric design rather than by the color. Refer to Figure 6-63. Here, you see a listing of the functions and their associated identification media as used on the tapes.
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Figure 6-63 — Functional identification tape data.
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The identification-of-hazards tape shows the hazard associated with the contents of the line. Tapes that show hazards are one-half inch wide, with the abbreviation of the hazard printed across the tape. There are four general classes of hazards found with fluid lines. 1. Flammable Material (FLAM). The hazard marking FLAM identifies all materials ordinarily known as flammables or combustibles. 2. Toxic and Poisonous Materials (TOXIC). TOXIC identifies lines containing materials that are extremely hazardous to life or health. 3. Anesthetics and Harmful Materials (AAHM). AAHM identifies all materials producing anesthetic vapors and all liquid chemicals and compounds hazardous to life and property. However, they do not normally produce dangerous quantities of fumes or vapors. 4. Physically Dangerous Materials (PHDAN). PHDAN marks a line carrying material that is not dangerous within itself. However, the material is asphyxiating in confined areas or is generally handled in a dangerous physical state of pressure or temperature. Table 6-2 lists some of the fluids that you may work with and the hazards associated with each.
Table 6-2 — Hazards Associated With Various Fluids CONTENTS HAZARD Air (under pressure) PHDAN Alcohol FLAM Carbon dioxide PHDAN Freon PHDAN Gaseous oxygen PHDAN Liquid nitrogen PHDAN Liquid oxygen PHDAN Liquid Petroleum Gas (LPG) FLAM Nitrogen gas PHDAN Oils and greases FLAM JP-4 FLAM Trichloroethylene AAHM
FLEXIBLE TUBING (HOSE) – Flexible hose assemblies consist of lengths of hose coupled with threaded end fittings. There are two classes of flexible tubing, high pressure and low pressure. 6-78
You can get the specifications for flexible hose by interpreting the identification code on the hose. This identification, a series of dots and dashes, gives hose size, temperature range, and date of manufacture. The date of manufacture is in quarter of year and year. Refer to the aircraft-specific technical manual for a detailed discussion of flexible hose identification. You cannot construct high-pressure flexible hose at the organizational level. You must order it through supply, as organizational maintenance cannot perform high-pressure tests. You can order the parts for a low-pressure flexible hose through supply and make the hose locally. You can reuse fittings from a damaged hose if they meet the required specifications. When you install hose, make sure it will not twist under any operating condition. This type of installation lessens the tendency for connecting fittings to loosen. When you replace a hose in hydraulic, fuel, oil, alcohol, and pneumatic systems, make sure the new hose is an exact duplicate of the old hose. Specifically, the length, outside diameter, inside diameter, material, type, and shape (except on directed modifications) must be the same as the old hose. If a bend is necessary when installing hose in fluid systems, the radius must not be smaller than the minimum specified in the aircraft-specific technical manual or as Naval Air Systems Command (NAVAIR) instructions may direct. When practical, use a radius that is larger than the specified minimum. When you install hose through holes in brackets and when you use supporting clips, ensure there is no reduction in hose diameter. When these conditions are present, they redu ce flow, and damage to the hose may occur. The hose must have support every 24 inches. Closer supports are desirable when practical. The flexible line support should never cause deflection of the rigid connecting lines under any possible relative motion that may occur. Flexible hose between two rigid connections may restrain excessive motion where necessary, but never be rigidly supported. To avoid chafing, use suitable bulkhead-type grommets or cushioned clips. Protect hose installations from excessive temperature, such as exhaust blasts and supercharger ducts, by either shrouding or relocating. Use flame-resistant hose forward of the firewall on certain aircraft as specified in the aircraft-specific technical manual or NAVAIR instructions may direct. Where hoses connect to an engine or to engine-mounted accessories, provide 1½ inches of slack between the last point of support and engine attachment. This prevents the chance of the hose pulling off the nipple due to engine movement. Whenever possible, install the hose so all hose markings are visible. All hose materials deteriorate from exposure to heat, sunlight, excessive moisture, and ozone. Therefore, you should stow hoses in a cool, dry place and away from electrical equipment. You can obtain age limits of shelf items based on the manufacturer’s code from current accessory bulletins. Stow hose in straight lengths to prevent it from setting in a curved position. Replace the hose if cover material is peeling or flaking, or if the braid reinforcement is open to the elements. PITOT-STATIC INSTRUMENT MAINTENANCE Maintenance of the pitot-static system consists of checking the lines for integrity, water, and miscellaneous obstructions. A pressure check is of the utmost importance as any 6-79
CAUTION Do not touch the pitot tube with your bare hand with the heat on. The extreme heat may cause your skin to stick to the surface. slight leak will result in erroneous indications of the instruments during flight. You should also check the pitot heater for proper operation. You can do this by monitoring a voltage drop when the heat is turned on, or by checking the pitot tube for the presence of heat.
The following is an outline for water and debris removal from the pitot-static system. For specific procedures, you should refer to the MIM. 1. Disconnect all altimeters, airspeed indicators, rate- of-climb indicators, and any other systems receiving information from the pitot-static system. Disconnect the lines from pitot or pitot-static tubes. 2. Remove all drain caps in the system. 3. Circulate a stream of clean, dry, filtered air at medium pressure through the complete system. Be careful not to include the cabin pressurization system static vent. Be certain that air is flowing from the exit end of each line. 4. Inspect all static vents and the pitot tube water removal drain holes for damage and evidence of foreign matter and obstructions. Check all low points in the lines for possible cracks due to icing in the lines. 5. Replace and secure all system drain caps. 6. Reconnect all instruments. Tighten connections properly; do not kink or bend the lines. 7. Using a field test set or other approved tester, thoroughly check the system for proper operation and leaks. The maintenance of the pitot-static system is relatively simple when compared to more complex systems. However, its maintenance is not a minor task. INSTRUMENT TESTING Operation of most aircraft instruments is entirely automatic. Once installed, the units require no further maintenance or servicing other than routine and periodic inspections. If a system or instrument malfunctions, you must first localize the source of trouble. Develop a systematic troubleshooting procedure. The procedure should include the possible service troubles and their remedies for each type of instrument. You will find most of this information in applicable aeronautic publications, such as the MIM for specific aircraft and the service instruction manual for specific instruments. An instrument that does not function properly or that is suspected of being unserviceable must first be checked to determine if the instrument or the installation is at fault. Usually, instrument problems fall into three groups, trouble in the power supply, trouble in the unit, or trouble in the connections to units, either electrical or mechanical. If the installation is faulty, line maintenance can correct the problem. If the instrument is 6-80
the fault, you can remove and replace it with a serviceable unit. The defective unit goes to a qualified instrument overhaul depot for detailed inspection, overhaul, and repair. Only authorized instrument shops can open instrument cases and make repairs or adjustments. When making ground tests of electrical instruments, you should connect an external power supply to the aircraft. Do not use the battery when conducting ground tests of equipment. When performing ground testing, you should use portable field test sets, such as the ADTS405-8325 Air Data Test Set, the CA-11-FCS RPM Test Set, or appropriate authorized Individual Material Readiness List (IMRL) asset. Test sets are discussed in chapter 2 of this RTM. Always use a precision voltmeter to check instrument power. You can check most electrical instruments with a test indicator to determine where the trouble lies. For example, you can check synchro indicators using a synchro test indicator.
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End of Chapter 6 AIRCRAFT INSTRUMENTS Review Questions 6-1. What are the two ways aircraft instruments are grouped?
A. Mechanical and electrical B. Digital and manual C. Operating principles and jobs they perform D. Aircraft type and model
6-2. What determines the air pressure at any given altitude?
A. Temperature and moisture at that altitude B. Weight of the air above that altitude C. Density at that altitude D. Gravity at that altitude
6-3. At 5,000 feet of altitude, what is the standard atmospheric pressure, in pounds per square inch?
A. 12.23 B. 13.05 C. 15 D. 29
6-4. What are the three indicators that use the pitot-static system?
A. Line of flight, impact pressure, and airspeed B. Barometer, static air vent, and pitot tube C. Temperature, climbing, and descending D. Airspeed, altimeter, and vertical speed indicator
6-5. Which of the following is a description of impact pressure?
A. The force of air against the aircraft B. Various air pressure that causes different readings C. Pressure of the air closest to the terrain D. The normal outside atmospheric temperature
6-6. What instrument uses both pitot and static air pressure?
A. Airspeed indicator B. Altimeter C. Counter pointer pressure altimeter D. Density altitude
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6-7. What does the acronym “AGL” stand for?
A. Above Ground Level B. Above Gain Latitude C. Altitude Gain Level D. Absolute Gravity Level
6-8. What is “absolute altitude”?
A. Altitude of the aircraft in flight B. Altitude of the terrain the aircraft is flying over C. Distance between the aircraft and the terrain it is flying over D. Distance between the terrain and sea level
6-9. What altitude does gravity acting on the atmosphere produce a pressure of 14.70 psi and support a column of mercury to a height of 29.92 inches?
A. Pressure altitude B. Mean sea level C. Absolute altitude D. Density altitude
6-10. What is the name for the aneroid mechanism used in most altimeters?
A. Wafer B. Linkage C. Pinion D. Bimetal yoke
6-11. If an aircraft is in level flight, what will the Vertical Speed Indicator (VSI) indicate?
A. -0.5 B. 0.0 C. +0.5 D. +1.0
6-12. What are the four inputs to the Air Data Computer (ADC) system?
A. Total static pressure, angle of attack (AOA), impact pressure, and altitude B. Total pressure (pitot), indicated static pressure, indicated AOA, and total temperature. C. AOA, temperature, speed, and altitude D. Indicated AOA , altitude, speed, and temperature
6-13. Which of the following is the meaning of the term angle of attack (AOA)?
A. The difference between the leading edge of the wing and nose of the aircraft relative to the air through which it is passing B. The angle at which the leading edge of the wing must pass to provide adequate lift for sustained flight C. The angle at which the leading edge of the wing encounters the air mass D. The angle of the air passing over the elevators to provide more lift 6-83
6-14. Static pressure errors become a significant factor in the accuracy of pressure indications at what relative speeds?
A. Supersonic only B. Transonic only C. Supersonic and transonic D. Subsonic and transonic
6-15. Total temperature equals the ambient temperature plus the ________.
A. temperature of the engine intake air B. temperature increase created by the motion of the aircraft C. temperature decrease created by the surrounding air D. temperatures of the ram air external to the aircraft and the engine intake air
6-16. What system actuates the rudder pedal shaker to warn the pilot of an impending stall?
A. AOA B. Angle of sideslip compensator C. Airstream detector D. Approach index lights
6-17. If the red arrow on the pilot’s AOA indexer illuminates, which of the following conditions exists?
A. The aircraft is nose low B. The aircraft is nose high C. The aircraft is at optimum AOA D. There is a failure in the system
6-18. What determines the degrees of freedom for a gyro?
A. The size of the gimbals B. The number of gimbals supporting the gyro C. The material that is used for the gyro D. The space where the gyro is mounted
6-19. What are the two basic properties of gyroscopic action?
A. Rigidity in space and precession B. Angular value and degree of freedom C. Restricted and semi rigid D. Free and universal
6-20. What indicator shows the lateral attitude of an aircraft?
A. Roll and pitch B. Ball and turn pointer C. Accelerometer D. Turn-and-bank 6-84
6-21. An aircraft weighs 10,000 pounds and has a lift equal to 20,000 pounds. Which of the following readings will the accelerometer show?
A. -2 g B. 0 g C. +1 g D. +2 g
6-22. What is the reading on the accelerometer of an aircraft weighing 40,000 pounds and traveling in straight-and-level flight?
A. +2 g B. +1 g C. 0 g D. -1 g
6-23. What tachometer generator output is proportional to the engine speed?
A. Frequency B. Temperature C. Power D. Torque
6-24. When there is an open in the voltage supply circuit, what will the galvanometer of a Wheatstone bridge read, in ohms?
A. Zero B. 10 C. 50 D. 100
6-25. In a radiometer-type temperature indicator, what component determines needle po sition?
A. How the poles of the permanent magnet align to external magnetic source B. How much current is measured by the contraction potentiometer C. How much resistance is indicated by the center potentiometer D. How the permanent magnet aligns to the flux of the two coils
6-26. What is a thermocouple?
A. Copper and strip of iron material B. A junction of two unlike metals used to sense temperature C. Hot junction and cold junction used to measure temperature differences D. Pressed constantan used in aircraft instruments
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6-27. In the fuel flow transmitter, what component senses vane movement and sends it to the synchro motor?
A. Synchro transmitter B. Relief valve C. Chamber housing D. Magnet (ring magnet and bar magnet)
6-28. What are the two ways of indicating oil pressure?
A. Bourdon tube and synchro system B. Synchro system and stator C. Synchro system and visual D. Visual and manual
6-29. What is the reference shaft of the torque meter system?
A. Power transmitting B. Outer C. Torque load D. Driving
6-30. What are two classes of tank units used in a typical capacitance fuel quantity measuring system?
A. Ridged and parallel B. Non-characterized and characterized C. Immersed and shielded D. Dielectric constant and compensation
6-31. What does the density of fuel depend on?
A. Temperature B. Altitude C. Humidity D. Size of tank
6-32. What unit in the fuel quantity system depends on the dielectric content rather than the quantity?
A. Reference capacitor B. Pressure indicator C. Probe leg D. Compensator probe
6-33. When installing rigid tube markings, what is the minimum number per compartment?
A. One B. Two C. Three D. Four 6-86
6-34. What is the color of the identification tape on electrical conduits?
A. Red and brown B. Brown and orange C. Black and white D. Green and red
6-35. What are the four classes of hazards identified by hazard tape?
A. Corrosive, toxic, flammable, and gas B. Flammable material, toxic, explosive, and inert C. Flammable material, toxic and poisonous materials, anesthetics and harmful materials, and physically dangerous materials D. Poisonous, corrosive, explosive, and physically dangerous materials
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CHAPTER 7 COMPASS AND INERTIAL NAVIGATION SYSTEMS The material in this chapter is about aircraft navigation systems. The basic systems discussed are the aircraft compass system and Inertial Navigation System (INS). Also, this chapter presents a discussion of the calibration of these two systems. The way electrical signals are detected, amplified, and delivered to various indicators and systems is highly sophisticated. Before you begin this chapter, you might need to read Navy Electricity and Electronics Training Series (NEETS), Module 15, Principles of Synchros, Servos, and Gyros, NAVEDTRA 14187. LEARNING OBJECTIVES When you have completed this chapter, you will be able to do the following: 1. State the navigation-related terms and definitions basic to compass and inertial navigation system operation. 2. Explain the operating principles and features of compass systems, the attitude reference system, and associated sensors and indicators. 3. Summarize the operating principles and characteristics of the inertial navigation system, to include Schuler loops and tuning; and identify navigation errors and aligning and calibration procedures. 4. Describe the two types of Inertial Navigation Systems and discriminate between systems within those two types. NAVIGATION TERMS AND DEFINITIONS Any purposeful movement in the universe involves an intention to proceed to a definite point. Navigation is the business of proceeding so you will arrive at that point. Air navigation is defined as the process of directing the movement of an aircraft from one point to another. The function of air navigation is to locate positions and measure distance and time along the intended direction of flight. Position Position is a point defined by stated or implied coordinates. You will frequently qualify this term by such adjectives as estimated, dead reckoning, no wind, etc. However qualified, the word position always refers to some place that you can identify. One of the basic problems of the navigator is that of fixing his position. If he does not know where he is, he can’t direct the movement of the aircraft to its intended destination. Direction Direction is the position of one point in space relative to another, without reference to the distance between them. Direction may be either three-dimensional or two- dimensional, the horizontal being the usual plane of the latter. For example, the direction of San Francisco from New York is approximately west (two-dimensional). However, the direction of an aircraft from an observer on the ground may be west and 20° above the horizontal (three-dimensional). Direction (for example, east) is not itself 7-1